Achieving an Accurate Surface Profile of a
Photonic Crystal for Near-Unity Solar
Absorption in a Super Thin-Film Architecture
Ping Kuang,
†
Sergey Eyderman,
‡
Mei-Li Hsieh,
§
Anthony Post,
†
Sajeev John,
‡
and Shawn-Yu Lin*
,†
†
The Future Chips Constellation and the Department of Physics, Applied Physics, and Astronomy, Rensselaer Polytechnic Institute,
110 Eighth Street, Troy, New York 12180, United States
‡
Department of Physics, University of Toronto, 60 St. George Street, Toronto, Ontario M5S 1A7, Canada
§
Department of Photonics, National Chiao-Tung University, Hsinchu, Taiwan 300
* S Supporting Information
ABSTRACT: In this work, a teepee-like photonic crystal
(PC) structure on crystalline silicon (c-Si) is experimentally
demonstrated, which fulfills two critical criteria in solar
energy harvesting by (i) its Gaussian-type gradient-index
profile for excellent antireflection and (ii) near-orthogonal
energy flow and vortex-like field concentration via the
parallel-to-interface refraction effect inside the structure for
enhanced light trapping. For the PC structure on 500-μm-
thick c-Si, the average reflection is only ∼0.7% for λ = 400-
1000 nm. For the same structure on a much thinner c-Si ( t
= 10 μm), the absorption is near unity (A ∼ 99%) for visible wavelengths, while the absorption in the weakly absorbing
range (λ ∼ 1000 nm) is significantly increased to 79%, comparing to only 6% absorption for a 10-μm-thick planar c-Si. In
addition, the average absorption (∼94.7%) of the PC structure on 10 μm c-Si for λ = 400-1000 nm is only ∼3.8% less than
the average absorption (∼98.5%) of the PC structure on 500 μm c-Si, while the equivalent silicon solid content is reduced
by 50 times. Furthermore, the angular dependence measurements show that the high absorption is sustained over a wide
angle range (θ
inc
=0-60°) for teepee-like PC structure on both 500 and 10-μm-thick c-Si.
KEYWORDS: photonic crystal, antireflection, light trapping, ultrathin silicon, thin-film photovoltaics
T
he development and utilization of solar cells and solar
power have steadily increased in recent years in the
effort to create a sustainable, renewable, clean energy
resource. At present, crystalline and multicrystalline silicon (c-
Si and m-Si)-based photovoltaics (PVs) are still the largest
constituents of worldwide solar cell and module productions.
However, the utilization of c-Si solar cells is being hindered by
their high dollar-per-Watt cost. In order to retain its
competitiveness, the best approach is to develop different
silicon PV cell designs which are capable of achieving high
energy conversion efficiency while using much less high-quality
c-Si material, and the thickness of silicon has to be reduced
from hundreds of micrometers to a cost-effective level of tens of
micrometers, or even less. Some reports have already
experimentally shown that moderate conversion efficiencies
have been achieved with ultrathin c-Si solar cells.
1-5
Never-
theless, thinner silicon still has a major disadvantage of
insufficient light absorption in the longer near-infrared (IR)
range of the solar spectrum, which in turn reduces the efficiency
of the solar cell device.
In order to overcome low IR absorption in thin-film solar
cells, various schemes of light trapping mechanisms were
proposed to (i) reduce the reflection and (ii) enhance light
absorption. Both approaches are critical and desirable for
performance improvement and cost reduction in solar cells. For
reflection reduction, antireflective coating (ARC) designs of
nanowires and nanorods,
6-8
moth-eyes,
9
and graded-index
multilayer films
10-12
have been extensive studied. Furthermore,
textured or patterned nanostructures such as nanowires,
13,14
nanocones,
2,15,16
nanopyramids,
1,17,18
plasmonics,
19
and pho-
tonic crystals (PCs)
20-23
all have been extensively investigated
for enhanced light trapping and improved absorption in thin-
film solar cells. One intriguing optical phenomenon is the
parallel-to-interface refraction (PIR) in PCs.
21,24-28
PIR effect
is a negative refraction of light inside a PC, producing nearly
perpendicular light-bending phenomenon. This acute light-
bending phenomenon directly results in increased optical path
Received: March 17, 2016
Accepted: June 3, 2016
Published: June 3, 2016
Article
www.acsnano.org
© 2016 American Chemical Society 6116 DOI: 10.1021/acsnano.6b01875
ACS Nano 2016, 10, 6116-6124