Simetrikal Journal of Engineering and Technology Vol. 02, No. 01, 2020 | 28 – 38
Production Optimization Design in Supply Chain
Crude Palm Oil with Genetic Algorithm Method
Meilita Tryana Sembiring, Prayogo Suryawan, M. Haikal Karana Sitepu,
and Sawaluddin
Department of Industrial Engineering, Faculty of Engineering, University Sumatera Utara
Abstract. Indonesia is the world's largest producer of crude palm oil (CPO). At peak
harvest conditions, frequent accumulation of fresh fruit bunches (FFB) due to abundant raw
materials. Based on data from one palm oil mill in the province of North Sumatra, the
percentage of FFB stays in the field overnight, which is 41% of the total FFB though, on
the one hand FFB that has been harvested must be processed immediately because it can
affect the quality of oil to be produced. Besides that, the factors of production and storage
processes are also very influential on the quality of CPO. The imbalance in production
planning shows that production planning is not yet optimal in the CPO supply chain so that
a production optimization design is needed in the CPO supply chain. The genetic algorithm
was chosen in the completion of the optimization model because of the complex
characteristics of the CPO supply chain. The purpose of this research is to optimize the
palm oil supply chain system to minimize production costs. This method shows that the
optimum production yield for the third quarter of 2017 is 12,202,285 kg. With the proposed
system an increase in the percentage of CPO production was obtained by 8.34% compared
to the actual system.
Keyword: Genetic Algorithms, Crude Palm Oil, Optimization, Supply Chain
Abstrak. Indonesia adalah produsen crude palm oil (CPO) terbesar di dunia. Pada kondisi
puncak panen, sering terjadi penumpukan Tandan buah segar (TBS) karena bahan baku
yang melimpah. Berdasarkan data pada salah satu pabrik kelapa sawit di provinsi
Sumatera Utara, persentase TBS menginap dilapangan selama satu malam yaitu sebesar
41% dari keselurahan TBS olah, di satu pihak TBS yang telah dipanen harus segera
diproses karena dapat mempengaruhi kualitas minyak yang akan dihasilkan. Selain itu
faktor proses produksi dan penyimpanan juga sangat berpengaruh terhadap kualitas CPO.
Ketidak-seimbangan perencanaan produksi menunjukkan belum optimalnya perencanaan
produksi pada rantai pasok CPO sehingga diperlukan suatu rancangan optimasi produksi
pada rantai pasok CPO. Algoritma genetika dipilih dalam penyelesaian model optimasi
karena karakteristik rantai pasok CPO yang kompleks. Tujuan dari penelitian ini yaitu
mengoptimasi sistem rantai pasok minyak sawit untuk meminimumkan biaya produksi.
Metode ini menunjukkan hasil produksi optimum untuk Triwulan III 2017 adalah sebesar
12.202.285 kg. Dengan sistem usulan diperoleh peningkatan persentase produksi CPO
sebesar 8,34% dibandingkan sistem aktual.
Kata Kunci: Algoritma Genetika, Crude Palm Oil, Optimasi, Rantai Pasok
Received 27 January 2020 | Revised 26 February 2020 | Accepted 27 February 2020
*Corresponding author at: Department of Industrial Engineering, Faculty of Engineering, University Sumatera
Utara, Medan, Indonesia
E-mail address: meilita_tryana@yahoo.co.id
Copyright © 2020 Published by Talenta Publisher, p-ISSN: 2656-1476, e-ISSN: 2655-8599
Journal Homepage: https://talenta.usu.ac.id/index.php/jet