International Journal of Applied Engineering Research ISSN 0973-4562 Volume 12, Number 13 (2017) pp. 3576-3589
© Research India Publications. http://www.ripublication.com
3576
Pressure Drop Measurements of Oil (D80)-Water Flow in 6” Horizontal and
Inclined Annulus Pipe
Mehaboob Basha
1^
, Syed. M. Shaahid
1
, A. Ahmad
1
, A. M. Al-Sarkhi
1
,Luai M. Al-Hadhrami
1
Mujahid O. Elobeid
1
J. J. Xiao
2
, Rafael Lastra
2
, Chidirim E. Ejim
2
1
Centre for Engineering Research- Research Institute, King Fahd University of Petroleum and Minerals,
Dhahran, Saudi Arabia.
2
Saudi Aramco
Dhahran, Saudi Arabia
1
^Orcid: 0000-0001-5862-9117
Abstract
The flow of two immiscible liquids (such as oil and water) in
pipes is a challenging subject that is rich in physics and
practical applications. It is often encountered in many oil and
chemical industries. The pressure gradient and flow patterns
of immiscible liquids are still subject of immense research
interest. This is partly because fluids with different properties
exhibit different flow behaviors in different pipe’s
configurations under different operating conditions. More
importantly, oil-water annular flow (oil surrounded by water)
is a common occurrence in oil upstream petroleum industry
and is generally used for the lubricated transportation of
highly viscous oil. However, despite their importance,
behavior of such flows has not been explored to an
appreciable extent.
The present study reports pressure drop measurements of oil
(D80)-water annular two-phase flow in a horizontal and
inclined 6 inch diameter stainless steel pipe at different flow
conditions. Experiments were carried out for different
inclination angles including; 0°, 40°, 60° 90° and for different
water cut (WC) ratios. Water cut ratios were varied from 0 to
100% in steps of 20 %. Inlet oil-water flow rates were varied
from 2000 to 12000 barrels-per-day (BPD). For a given flow
rate (for all angles) the frictional pressure drop has been found
to increases from WC = 0 to WC 40 %. Further increase in
WC, friction pressure drop has been found to decrease. In
general, frictional pressure drop increases with flow rate and
water cut and the effect of angle was not appreciable. The
behavior of total pressure was asymptotic with increase in
flow rate. Also the behavior of total pressure was linear with
respect to WC up to 80%.
Keywords:Multiphase flow, Oil-water flow, Pressure drop,
water cut, inclined pipe, annular flow.
INTRODUCTION
Heavy oils represent about one third of the world hydrocarbon
resources, but, their production is associated with huge costs
of transportation. Oil and water are often produced and
transported together in pipelines that have various degrees of
inclination from the horizontal. A possible transportation
technique is core-annular flow (CAF). In this configuration,
the oil flows at the center of the pipe (core) and the water
flows as an annulus around it.
Also, the widespread occurrence of multiphase flows in pipes
has motivated extensive research (a number of upstream
practical applications in the petroleum industry involve oil–
water annular two-phase flow phenomena). Significant
savings in the pumping power required for oil transportation
(water-lubricated transportation of crude oil) can be attained
when water flows in the pipeline together with the oil,
especially when the highly viscous phase is surrounded by a
water annulus, giving place to the core annular flow
configuration. As the establishment of a particular flow
regime depends upon the interaction of gravitational, inertial
and surface tension forces, annular flow is observed only
under particular combinations of the oil and water flow rates.
Moreover, knowledge of the friction loss in oil-water flows in
pipes is essential in order to specify the size of the pump
required to pump the emulsions. The measurement of phase
flow rates is of particular importance for managing oil
production and water disposal and/or water reinjection.
Pressure is the key parameter for assessing individual phase
(oil and water) flow rates in annular pipelines. Therefore, it is
important to study behavior of pressure response to
characterize two-phase annulus flow in upstream production
pipelines. Several articles are available in literature on the
two-phase flow of oil and water in pipes.
Kokal and Stanislav [1] calculated the pressure drop and
liquid holdup for intermittent two phase flow in upward