CHEMICAL ENGINEERING TRANSACTIONS
VOL. 45, 2015
A publication of
The Italian Association
of Chemical Engineering
www.aidic.it/cet
Guest Editors: Petar Sabev Varbanov, Jiří Jaromír Klemeš, Sharifah Rafidah Wan Alwi, Jun Yow Yong, Xia Liu
Copyright © 2015, AIDIC Servizi S.r.l.,
ISBN 978-88-95608-36-5; ISSN 2283-9216 DOI: 10.3303/CET1545178
Please cite this article as: Baizhumanova T.S., Tungatarova S.A., Zheksenbaeva Z.T., Kassymkan K., Zhumabek M., 2015,
Synthesis of oxygenates by oxidation of light alkanes on modified catalysts, Chemical Engineering Transactions, 45, 1063-
1068 DOI:10.3303/CET1545178
1063
Synthesis of Oxygenates by Oxidation of
Light Alkanes on Modified Catalysts
Tolkyn S. Baizhumanova, Svetlana A. Tungatarova*,
Zauresh T. Zheksenbaeva, Kaisar Kassymkan, Manapkhan Zhumabek
D.V. Sokolsky Institute of Organic Catalysis and Electrochemistry, 142, Kunaev str., Almaty, 050010, Republic of
Kazakhstan
tungatarova58@mail.ru
Supported polyoxide catalysts on the base of Mo and W, as well as natural Kazakhstan’s clays were
tested in the process of oxidative conversion of propane and propane-butane mixture. The influence of
reaction temperature, contact time, composition and percentage of the active component of catalyst were
determined. The important petrochemical products - acetone (500 - 550
°
С) and acetaldehyde (300 -
350
°
С) were the main liquid products of reaction on natural Kazakhstan's clays and also on clays
modified by Mo, Bi, Cr, Ga ions.
1. Introduction
Partial oxidation of liquefied oil gas into ketones and aldehydes is important both in ecology and economy
because 10 billion m
3
of casing-head gas is burned every year in the world and harmful exhaust into
atmosphere measured by thousands of tons. Combustion process by means of huge consumption of
oxygen and heat emission promotes strengthening of hotbed effect. The cost of 1000 m
3
of oil gas is about
$30. Thus economy lost the great sum heating sky. More expensive product than raw substances is
possible obtain from oil gas, for example, from isobutane (Wang et al., 2010), C2-C5 alkanes (Arutyunov
et al., 2014) or methane (Palma et al., 2015). The rapid development of the petrochemical industry in the
last decade has raised acute problems of the optimal choice of feedstock and catalysts for relevant
processes. According to forecasts for the near future, saturated C1-C4 hydrocarbons not only will retain but
also will strengthen their position as a raw material for the production of unsaturated hydrocarbons.
Therefore, the problem of searching for ways of their effective conversion into different oxygen-containing
compounds is also urgent. Unlike methane and ethane, which yield less complex compounds, propane
and butane are expected to give unsaturated hydrocarbons, aldehydes, acids, and alcohols butane upon
incomplete oxidation. Only the optimal choice of catalysts can ensure targeted synthesis with the
predominant formation of a desired compound selected from these products.
Heterogeneous catalysts that are examined in light alkanes oxidation reactions are represented by both
individual on the base of vanadyl phosphate (Casaletto et al., 2010), titanium pyrophosphate (Urlan et. al.,
2008) and mixed La-Ni (Crapanzano et al., 2013), Ni-Co oxides (Phongaksorn et al., 2015), V/MgO in the
complex with BiMo catalyst (O’Neill and Wolf, 2010), and BiVMo oxides (Yang et al., 2002) as well as by
catalysts supported on different carriers, for example, -Al2O3, ZnAl2O4 spinel, MgAl2O4 spinel, and
spheres of α-Al2O3 with a washcoating of -Al2O3 (Bocanegra et al., 2009), including zeolites modified with
metal nanopowders (Erofeev et al., 2013), with Ga (Choudhary et al., 2000) on usual (Patcharavorachot
et al., 2013) and packed-bed membrane reactor (Esche et al., 2012).
2. Experimental
The experiments were carried out at atmospheric pressure, 300 - 600 °C, WHSV = 300 - 15,000 h
-1
in a
continuous-flow unit with a fixed-bed quartz-tube reactor. The gas mixture used for oxidation contained
propane and oxygen in a 1 : 2 ratio, as well as C3H8-C4H10 mixture (14 - 80 %) and oxygen (4 - 18 %) in