International Journal of Technology 10(3): 521-530
ISSN 2086-9614 © IJTech 2019
NUMERICAL STUDY OF THE HYDRODYNAMIC CHARACTERISTICS IN AN
AGITATED TANK WITH SIDE-ENTRY MIXER: THE EFFECT OF STIRRER
ENTRY ANGLE
Ni’am N. Fathonah
1
, Tantular Nurtono
1
, Kusdianto
1
, Suci Madhania
1
, Wahyudiono
2
,
Sugeng Winardi
1*
1
Department of Chemical Engineering, Institut Teknologi Sepuluh Nopember, Kampus ITS, Sukolilo,
Surabaya 60111, Indonesia
2
Department of Materials Process Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya
464-8603, Japan
(Received: July 2018 / Revised: October 2018 / Accepted: April 2019)
ABSTRACT
The main objective of this work is to study the effect of stirrer entry angle on the hydrodynamic
characteristics in an agitated tank with side-entry mixer (side-entry mixing tank) using the CFD
simulation method. For validation purposes, the simulation results were compared with the
experimental results. Qualitatively, it was found that there was a similar fluid flow in the
simulation and experiment results. The agitated tank system consisted of a 40 cm diameter
cylindrical tank and a three-blade marine propeller with 4 cm diameter. The working fluid was
water, with a liquid height of 40 cm. The rotational speed varied between 100400 rpm, with the
stirrer entry angle () set at 0
o
, 10
o
and 15
o
(right-hand side). The modelling configurations used
in the simulation were an RNG Standard k-ε model as a turbulence model, coupled with a Multiple
Reference Frame (MRF) for the propeller motion approach method in transient conditions. The
results show that simulation configuration MRF-RNG k-ε produced realistic results to describe
the hydrodynamic characteristics in the side-entry stirred tank. This is supported by the simulation
results, which qualitatively produced similar flow patterns in the simulation and experiment. In
the quantitative analysis, at higher rotational speeds the circulation flow formed tended to be
pushed further from the impeller discharge, which is supported by the average velocity
experimental data. Average velocity in the tank had a tendency to increase as the β increased. The
predicted average velocities (in m/s) were 0.0175, 0.0185 and 0.0197 at β 0
o
, 10
o
and 15
o
respectively, at a constant rotational speed (400 rpm). Larger β produced high tangential velocity,
leading to a strong circulation flow. Applications of this side-entry mixing tank include those in
large scale reactors and storage tanks to maintain the homogeneity of the material inside.
Keywords: CFD; MRF; RNG k-ε; Side-entry angle; Side-entry mixer
1. INTRODUCTION
Agitated tanks with side-entry mixers are widely used in the pulp and paper industries, flue gas
desulphurization, the petroleum industry, and as bio-digesters in biogas plants. These agitators
provide rugged reliability, application versatility, and easy, economical installation, operation
and maintenance. The main feature of an agitated tank with a side-entry mixer is the large tank
size, with a small impeller diameter. The ratio of the impeller diameter to the tank diameter is
*
Corresponding author’s email: swinardi@chem-eng.its.ac.id, Tel. +62-31-5946240, Fax. +62-31-5999282,
Permalink/DOI: https://doi.org/10.14716/ijtech.v10i3.2925