International Journal of Engineering Research and Technology. ISSN 0974-3154, Volume 13, Number 11 (2020), pp. 3675-3684
© International Research Publication House. https://dx.doi.org/10.37624/IJERT/13.11.2020.3675-3684
3675
Model of Integrated Quality and Safety Management System for Collagen
Production
Assemay T. Kazhymurat, Raushangul U. Uazhanova, Ulbala O. Tungyshbayeva, Dinara A. Tlevlesova
Almaty Technological University, Republic of Kazakhstan, 050012, Almaty, Tole bi Street, 100,
Abstract
The article presents results of the researches on creation of
integrated quality management system for collagen enterprise
reflecting branch specifics in a basis of the international ISO
standards of series 9001, principles of HACCP and FMEA.
Theoretical and practical aspects of construction and
development of systems of QMS, HACCP and FMEA are
analysed and the technique of creation of the integrated safety
quality management system (ISQMS) of the LPP «Antigen» is
offered. Degrees of compatibility of the international ISO
9001:2015 standard (ST RK ISO 9001-2016) and the
principles of HACCP (ST RK 1179-2003), ST RK IEC
60812-2005 are defined. The conceptual model of the ISQMS
is offered. Areas of integration of FMEA, HACCP and QMS
systems are also established and the additive model of
creation of the ISQMS is chosen. The network of the
processes of the ISQMS of the LPP «Antigen» on the basis of
the carried-out process’s integration is created.
Keywords: Integrated system, Failure Modes and Effect
Analysis (FMEA), Hazard Analysis Critical Control Point
(HACCP) collagen hydrolyzate, ISO.
1. INTRODUCTION
In connection with Russia's accession to the WTO and the
organization of the Customs Union, significant changes have
occurred in the legislative and regulatory documents relating
to issues of quality and safety of food products. According to
the Technical Regulation of the Customs Union 021/2011 "On
the safety of food products", "in the implementation of
production processes (manufacturing) of food products related
to the safety requirements of such products, the manufacturer
must develop, implement and maintain procedures based on
the principles of HACCP". Thus, the development and
implementation of security management systems becomes
mandatory for food enterprises, including candy stores.
Without a certificate of conformity for a food safety
management system, an enterprise will not be able to receive a
certificate (declaration) of conformity for its products in the
future [1].
The entry of the Republic of Kazakhstan into the Customs
Union led to the reform of the Kazakhstan economy and its
transition to a market level, as well as to the need to apply
international rules [2].
Integration into the global economic community creates
certain risks for the domestic food industry, requires the
adoption of comprehensive measures to increase
competitiveness and to implement in practice international
standards in the field of food safety. Currently, not only the
development and implementation of food safety management
systems is promising, but also the development and
implementation of integrated management systems (IMS).
The activities of a modern enterprise are regulated by
international standards. Russia, being in the world
community, cannot reject the need to create IMS according to
the requirements of various international standards, such as
ISO 9001: 2011, ISO 22000: 2005, ISO 14001, OHSAS
18000, ISO 27000, ISO 26000, etc [3].
Modern Kazakhstan industrial enterprises operate in
conditions of great competition. In this situation, in order to
ensure stable operation and development, enterprises need to
produce high-quality and safe products in order to fully satisfy
consumer preferences. In this regard, the development and use
of such quality management systems that guarantee the
necessary and stable quality and safety of products for the
consumer is becoming increasingly important.
In modern market conditions, the stable and successful
operation of an enterprise is determined by a number of
factors, the main of which is the ability to meet consumer
needs with high-quality and safe products. The rational use of
the full potential of modern management, combining world
experience, allows us to maintain and strengthen market
positions, relying mainly on our own resources. A necessary
condition for the successful integration of Kazakhstan
enterprises in the international economic space is the active
use of world experience and the latest scientific developments
[4].
Modern trends in the development of the food industry, and in
particular the production of meat products, are associated with
continuous improvement of production technologies and
effective policies in the field of ensuring the quality and safety
of products that require the use of integrated approaches to
risk management. By implementing standards for product
quality management systems, enterprises can achieve
recognition only on certain aspects of their activities, while at
the same time creating inconsistencies in the management of
various ektami within the enterprise. In this regard, the
solution to this problem is to integrate disparate measures into
a single system of ongoing activities at all stages of the
product life cycle. Currently, the creation of integrated
systems for managing the quality and safety of products at
meat processing enterprises is in the initial stage, which is
caused by the lack of a single formalized approach, as well as