Copyright © 2018 Mutaz B. Habal, MD. Unauthorized reproduction of this article is prohibited.
Three Dimensional Printed Bone Implants in the Clinic
Nazzar Tellisi, MBBCh, FRCS (Tr, Ortho),
Nureddin A. Ashammakhi, MD, PhD,
yz§jj
Fabrizio Billi, PhD,
ô
and Outi Kaarela, MD, PhD
z
Abstract: Implants are being continuously developed to achieve
personalized therapy. With the advent of 3-dimensional (3D)
printing, it is becoming possible to produce customized precisely
fitting implants that can be derived from 3D images fed into 3D
printers. In addition, it is possible to combine various materials,
such as ceramics, to render these constructs osteoconductive or
growth factors to make them osteoinductive. Constructs can be
seeded with cells to engineer bone tissue. Alternatively, it is
possible to load cells into the biomaterial to form so called bioink
and print them together to from 3D bioprinted constructs that are
characterized by having more homogenous cell distribution in their
matrix. To date, 3D printing was applied in the clinic mostly for
surgical training and for planning of surgery, with limited use in
producing 3D implants for clinical application. Few examples exist
so far, which include mostly the 3D printed implants applied in
maxillofacial surgery and in orthopedic surgery, which are dis-
cussed in this report. Wider clinical application of 3D printing will
help the adoption of 3D printers as essential tools in the clinics in
future and thus, contribute to realization of personalized medicine.
Key Words: 3D printing, bioprinting, personalized medicine,
tissue engineering
(J Craniofac Surg 2018;00: 00–00)
B
one defects may result from congenital disorders, or they may
follow trauma, disease, or surgical resection. They need recon-
struction to resume function and restore shape. The gold standard of
reconstructing bone defects has been the use of bone grafts.
1
However, these suffer from limited availability, donor-site morbid-
ity, and associated risks.
2
Bone substitute materials were thus
developed to reconstruct bone defects but they suffer from limited
success due to failure to integrate and remodel, infection,
3
inflam-
mation, and pain.
4
With the advent of tissue engineering, it was
hoped that living grafts can be made in the laboratory by using cell-
seeded scaffolds.
5
However, it was difficult to produce scaffolds
with controlled structure and homogenous cell distribution.
6
The
technique of three-dimensional (3D) printing was originally
invented in 1986
7
and was later used to produce scaffolds with
controlled structure.
8
Furthermore, cells mixed with a biomaterial
to form bioink for 3D bioprinting in which cells can homogeneously
be distributed in the resulting constructs.
9
In the reconstruction
procedures of complex craniomaxillofacial (CMF) skeleton, with
irregular defects, it is difficult to adapt available implants, and thus,
the fabrication of patient-tailored devices is needed. With the use of
3D printing, the production of customized implants becomes
achievable. Although the technology has been proved in many
studies in vitro
10–16
and in vivo
17–19
employing various types of
biomaterials, its translation to the clinic has not advanced with the
same pace because of many reasons, including the lack of efficacy
and complicated approval procedures.
EVOLUTION OF 3D PRINTING
3D Printing
For 3D printing, various types of biomaterials were used including
metals and polymers. To render 3D constructs osteoconductive,
20
ceramics such as hydroxyapatite,
19,21–23
tricalcium phosphate
(TCP),
17,24
biphasic calcium phosphate,
18,24,25
nano-silicate,
26
silica,
and bioactive glass
27
were used. The use of biodegradable materials
alleviated the problems and risks associated with the use of biostable
materials such as infection, cold sensitivity, interference with imag-
ing, risk of pseudomigration, problem in the growing skulls of
children, and restriction of growth.
28,29
In addition, biodegradable
materials can be combined with growth factors,
30
cells, and drugs.
The 3D biodegradable materials may be produced at the point of care
in future because it can be a less demanding fabrication process as
compared to 3D printing of metals.
3D Bioprinting
For bioprinting, gels are usually used to contain cells in a pregel
liquid with subsequent gelation achieved by using crosslinking
methods which can be chemical,
10,31–34
physical,
7,10,26,35
or com-
bination of them, depending on the type of the material. However,
using hydrogels
23,25,32,36,37
allows for fabricating of constructs with
only limited number of layers, as the weight building up may lead to
collapse of the structure. Thus, various support and reinforcement
methods were employed such as the use of bioceramics,
32,38
nanofibers in the structure
39,40
(Fig. 1), struts,
42
or external poly-
meric frames or other temporary support.
17
Most 3D bioprinted
biodegradable constructs last for only few weeks which may limit
their application in the clinic. For example, gelatine methacryloyl
constructs last for a maximum of 3 weeks on average because they
are degraded.
26
Cell-laden silk fibroin gelatin constructs were
unstable after 21 days. When modified with methacrylic anhydride,
hyaluronic acid was found to last for almost 38 days
43
(Fig. 2).
When bone-marrow-derived stem-cell-laden TCP-containing
From the
Chapel Allerton Hospital, Leeds Teaching Hospitals, Leeds,
UK;
y
Department of Bioengineering, University of California at Los
Angeles, Los Angeles, CA;
z
Division of Plastic Surgery, Department of
Surgery, Oulu University Hospital, Oulu;
§
School of Technology and
Innovations, University of Vaasa, Vaasa, Finland;
jj
Biotechnology
Research Center, Authority for Natural Sciences Research and Technol-
ogy, Tripoli, Libya; and
ô
Department of Orthopaedic Surgery, David
Geffen School of Medicine, Orthopaedic Hospital Research Center,
University of California at Los Angeles, Los Angeles, CA.
Received May 20, 2018.
Accepted for publication June 15, 2018.
Address correspondence and reprint requests to Nureddin A. Ashammakhi,
MD, PhD, Department of Biotechnology, Samueli School of En-
gineering, University of California at Los Angeles, Los Angeles, CA;
E-mail: n.ashammakhi@ucla.edu
NT and NA contributed equally to this study and both are considered as first
authors.
The authors report no conflicts of interest.
Copyright
#
2018 by Mutaz B. Habal, MD
ISSN: 1049-2275
DOI: 10.1097/SCS.0000000000004829
SCIENTIFIC FOUNDATION
The Journal of Craniofacial Surgery
Volume 00, Number 00, Month 2018 1