Journal of Molecular Catalysis A: Chemical 223 (2004) 177–183
Alkylation and acylation of phenol with methyl acetate
K. Shanmugapriya, S. Saravanamurugan, M. Palanichamy,
Banumathi Arabindoo, V. Murugesan
∗
Department of Chemistry, Anna University, Chennai-600025, India
Received 4 July 2003; received in revised form 14 March 2004; accepted 22 March 2004
Available online 18 September 2004
Abstract
The feasibility of effecting both methylation and acylation of phenol with a single reagent, methyl acetate was investigated over MgZSM-
5, MgY and Mg zeolites at 200, 250, 300, 350, 400
◦
C with a feed ratio 1:2 (phenol:methyl acetate). The major products were anisole,
2,6-dimethylphenol (2,6-DMP), 2,4-dimethylphenol (2,4-DMP), o-cresol and phenyl acetate. Phenol conversion increased with increase in
reaction temperature from 200 to 350
◦
C but decreased at 400
◦
C over Mg. Selectivity to anisole also exhibited similar trend. High selectivity
to 2,6-DMP, o-cresol and phenyl acetate was noted at 350
◦
C. Selectivity to 2,4-DMP was not as high as 2,6-DMP. Increase in methyl acetate
content in the feed increased the conversion, but a decrease in conversion was noted at the feed ratio 1:7. The activity of the catalysts at 400
◦
C
followed the order Mg > MgZSM-5 ≈ MgY which was also the order of Lewis acidity. Increase in WHSV decreased the conversion. The
study of time on stream showed decrease in conversion with increase in stream.
© 2004 Elsevier B.V. All rights reserved.
Keywords: Acylation; Zeolites; Methyl acetate; Phenol; Methylation
1. Introduction
Acylation reactions are largely employed in fine chem-
ical industry to produce a variety of synthetic fragrances
and pharmaceuticals [1,2]. The acylation of aromatics has
been generally carried out with Bronsted or Lewis acid cat-
alysts [3,4]. Hydroxyacetophenones, which are required in
the production of pharmaceuticals, stand out among the aro-
matic products. These compounds can be obtained by di-
rect C-acylation of phenol with acetic acid or rearrangement
of phenyl acetate. Obviously, the first route is more inter-
esting since it employs readily available and less expensive
raw materials. Due to the greater electron density of pheno-
lic oxygen, the formation of hydroxyacetophenones occurs
essentially through O-acylation and ester formation. Several
authors have studied this route in liquid phase [5] or gas phase
[6]. In both cases, the primary product is phenyl acetate and o-
hydroxyacetophenone (OHAP) is the secondary product. Ad-
ditionally, for kinetic reasons, the phenyl acetate formation is
∗
Corresponding author. Tel.: +91 44 22200660; fax: +91 44 22200660.
E-mail address: v murugu@hotmail.com (V. Murugesan).
much faster than its isomerisation. Acylation has been done
with acetic acid [7,8], acetic anhydride [9] and acetyl chloride
[10,11] over acid–base catalysts. Lewis acid catalysts such
as AlCl
3,
BF
3
and ZnCl
2
are the commonly used catalysts in
this reaction [1,2]. But, Lewis acid catalysts have drawbacks
because they produce heavy inorganic wastes necessitating
disposal problems. Hence the use of solid acid catalysts such
as zeolite is advantageous for both acylation and alkylation
as they are ecofriendly. The use of acetic acid is also not
advantageous for acylation as it would leach out framework
aluminium. Similarly acetic anhydride is also not advanta-
geous as acetic acid is produced as one of the products. In
the present study, the feasibility of effecting simultaneously
both methylation and acylation of phenol using methyl ac-
etate over Mg
2+
ion-exchanged ZSM-5, Y and zeolites was
investigated and the results are discussed in this paper.
2. Experimental
The parent NaY, Na and NaZSM-5 zeolites were pro-
vided by Sud chemie India Ltd. These catalysts were sub-
1381-1169/$ – see front matter © 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.molcata.2004.03.061