Roadmap to economically viable hydrogen
liquefaction
U. Cardella
a,b
, L. Decker
a,*
, H. Klein
b
a
Linde Kryotechnik AG, D€ attlikonerstrasse 5, 8422 Pfungen, Switzerland
b
Institute of Plant and Process Technology, TU Mu ¨ nchen, 85748 Garching, Germany
article info
Article history:
Received 29 September 2016
Received in revised form
7 January 2017
Accepted 10 January 2017
Available online xxx
Keywords:
Hydrogen
Liquefaction
Roadmap
Efficiency
Costs
Mobility
abstract
The distribution of hydrogen in liquid state has several advantages because of its higher
volumetric density compared to compressed hydrogen gas. The demand for liquid
hydrogen (LH
2
), particularly driven by clean fuel cell applications, is expected to rise in the
near future. Large-scale hydrogen liquefaction plants will play a major role within the
hydrogen supply chain. The barriers of built hydrogen liquefiers is the low exergy efficiency
and the high specific liquefaction costs. Exergy efficiency improvements, however, are
limited by economic viability. The focus of this paper is to present a roadmap for the scale-
up of hydrogen liquefaction technology, from state-of-the-art plants to newly developed
large-scale liquefaction processes. The work is aimed at reducing the specific liquefaction
costs by finding an optimal trade-off between capital costs and operating costs. To this end,
two developed hydrogen liquefaction processes were optimized for specific energy con-
sumption and specific liquefaction costs, showing the potential to reduce the specific
liquefaction costs by 67% for a 100 tpd LH
2
plant compared to a conventional 5 tpd LH
2
plant while achieving a specific energy consumption between 5.9 and 6.6 kWh per kg LH
2
with technology that is or will be available within 5 years. The results make liquid
hydrogen a viable distribution route for hydrogen for mobility.
© 2017 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Introduction
Air pollution and global warming coming along with global-
ization, a growing world population and its ambition for
higher living standard menace the future of mankind. For the
last 200 years mobility, heating and power generation relied
mainly on combustion of hydrocarbons causing carbon diox-
ide, soot and other pollutants. Carbon dioxide with more than
80% share is by far the main greenhouse gas (GHG) [1].
Transport, being responsible for one third of total GHG
emission in the US [1] and about 20% in the EU, is the only
major sector in the EU where greenhouse gas emissions are
still rising [2]. Any technological progress in combustion en-
gines has been outbalanced by an increasing individual
mobility and the demand for larger and heavier vehicles. In
recent years, focus has therefore been set on individual cars
accounting for about 75% of all CO
2
emissions coming from
transport [2].
Hydrogen has come into focus as a potential future energy
carrier as it reacts in a fuel cell with atmospheric oxygen
releasing only electric energy, heat and water. Fuel cells can
* Corresponding author. Fax: þ41 52 304 0580.
E-mail addresses: umberto.cardella@tum.de (U. Cardella), lutz.decker@linde-kryotechnik.ch (L. Decker), harald.klein@apt.mw.tum.de
(H. Klein).
Available online at www.sciencedirect.com
ScienceDirect
journal homepage: www.elsevier.com/locate/he
international journal of hydrogen energy xxx (2017) 1 e10
http://dx.doi.org/10.1016/j.ijhydene.2017.01.068
0360-3199/© 2017 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Please cite this article in press as: Cardella U, et al., Roadmap to economically viable hydrogen liquefaction, International Journal of
Hydrogen Energy (2017), http://dx.doi.org/10.1016/j.ijhydene.2017.01.068