Wear 258 (2005) 189–193 High temperature abrasive wear behavior of an as-cast ductile iron Ozgur Celik, Hayrettin Ahlatci, E. Sabri Kayali, Huseyin Cimenoglu MetallurgyandMaterialsEngineeringDepartment,IstanbulTechnicalUniversity,34469Maslak,Istanbul,Turkey Received 22 December 2003 Available online 13 October 2004 Abstract In this study, high temperature abrasive wear behavior of a GGG 40 quality as-cast ductile iron was examined. Wear tests were performed under a compression stress of 5.7 N/mm 2 , by rubbing the samples (pins) on Al 2 O 3 abrasive grains at various temperatures in between 25 and 600 C. The examined ductile iron exhibited the highest resistance to abrasion at temperature range between 50 and 100 C. Tensile tests carried out at 100 C revealed occurrence of serrated flow on the stress–strain curve, which is the indication of strain aging. © 2004 Elsevier B.V. All rights reserved. Keywords: Abrasion; Ductile iron; High temperature; Strain aging; Tensile test; Wear 1. Introduction Since abrasive wear is one of the common failure mech- anisms of engineering components, it has become an impor- tant subject in tribology and materials science. Ductile irons, which have been evolving over the past few decades, are of considerable current interest because they can offer a better combination of strength and toughness. Application of duc- tile irons in components like gears, pinions, crankshafts and similar parts requiring improved wear resistance, induces in- terests in their wear behavior. As is well known, the wear performance of a material can be influenced by many factors. Among these factors, the microstructure and the nature of the material are extremely important. The matrix structure of ductile iron can be fer- ritic, pearlitic, bainitic or martensitic depending on the com- position, cooling rate and heat treatment conditions [1–4]. The ferritic ductile irons exhibit best ductility. They can be used usually at elevated temperatures because ferrite retains its stability up to 600 C [5]. However, there is no literature related with high temperature wear performance of ferritic ductile irons. The aim of the present study was to examine Corresponding author. Tel.: +90 212 285 6834; fax: +90 212 285 3427. E-mailaddress: cimenogluh@itu.edu.tr (H. Cimenoglu). the abrasive wear features of a ferritic ductile iron at elevated temperatures [6,7]. 2. Experimental procedure A commercial GGG 40 quality (3.7 C–2.9 Si–0.16 Mn–0.04 Mg–0.18 Cu–0.01 N) as-cast ductile iron was used in this study. Metallographic samples were prepared in the se- quence of grinding, polishing and etching (with 3% Nital) for microscopic examinations by a Nikon Epiphot 200 type light optical microscope. The volume fractions of the microstruc- tural constituents were quantified by using a Leica DMLM optical microscope in conjunction with a computer having Q Win software program. Hardness measurements were per- formed on the metallographic samples by a Wolpert hardness tester under indention load of 20 kg with a diamond pyramid indenter. The tensile properties of the as-cast ductile iron were de- termined by utilising round-type specimens having 25 mm gauge length and 5mm gauge diameter. Tensile tests were conducted on an Instron 1185 Universal testing machine at various temperatures (25–600 C) with a constant strain rate of 3 × 10 -4 s -1 . The samples were held at the temperature for 15 min before testing. Two samples were tested at each temperature. After the tensile tests, fracture surfaces of the 0043-1648/$ – see front matter © 2004 Elsevier B.V. All rights reserved. doi:10.1016/j.wear.2004.09.004