Wear 258 (2005) 189–193
High temperature abrasive wear behavior of an as-cast ductile iron
Ozgur Celik, Hayrettin Ahlatci, E. Sabri Kayali, Huseyin Cimenoglu
∗
MetallurgyandMaterialsEngineeringDepartment,IstanbulTechnicalUniversity,34469Maslak,Istanbul,Turkey
Received 22 December 2003
Available online 13 October 2004
Abstract
In this study, high temperature abrasive wear behavior of a GGG 40 quality as-cast ductile iron was examined. Wear tests were performed
under a compression stress of 5.7 N/mm
2
, by rubbing the samples (pins) on Al
2
O
3
abrasive grains at various temperatures in between 25
and 600
◦
C. The examined ductile iron exhibited the highest resistance to abrasion at temperature range between 50 and 100
◦
C. Tensile tests
carried out at 100
◦
C revealed occurrence of serrated flow on the stress–strain curve, which is the indication of strain aging.
© 2004 Elsevier B.V. All rights reserved.
Keywords: Abrasion; Ductile iron; High temperature; Strain aging; Tensile test; Wear
1. Introduction
Since abrasive wear is one of the common failure mech-
anisms of engineering components, it has become an impor-
tant subject in tribology and materials science. Ductile irons,
which have been evolving over the past few decades, are of
considerable current interest because they can offer a better
combination of strength and toughness. Application of duc-
tile irons in components like gears, pinions, crankshafts and
similar parts requiring improved wear resistance, induces in-
terests in their wear behavior.
As is well known, the wear performance of a material
can be influenced by many factors. Among these factors, the
microstructure and the nature of the material are extremely
important. The matrix structure of ductile iron can be fer-
ritic, pearlitic, bainitic or martensitic depending on the com-
position, cooling rate and heat treatment conditions [1–4].
The ferritic ductile irons exhibit best ductility. They can be
used usually at elevated temperatures because ferrite retains
its stability up to 600
◦
C [5]. However, there is no literature
related with high temperature wear performance of ferritic
ductile irons. The aim of the present study was to examine
∗
Corresponding author. Tel.: +90 212 285 6834; fax: +90 212 285 3427.
E-mailaddress: cimenogluh@itu.edu.tr (H. Cimenoglu).
the abrasive wear features of a ferritic ductile iron at elevated
temperatures [6,7].
2. Experimental procedure
A commercial GGG 40 quality (3.7 C–2.9 Si–0.16
Mn–0.04 Mg–0.18 Cu–0.01 N) as-cast ductile iron was used
in this study. Metallographic samples were prepared in the se-
quence of grinding, polishing and etching (with 3% Nital) for
microscopic examinations by a Nikon Epiphot 200 type light
optical microscope. The volume fractions of the microstruc-
tural constituents were quantified by using a Leica DMLM
optical microscope in conjunction with a computer having
Q Win software program. Hardness measurements were per-
formed on the metallographic samples by a Wolpert hardness
tester under indention load of 20 kg with a diamond pyramid
indenter.
The tensile properties of the as-cast ductile iron were de-
termined by utilising round-type specimens having 25 mm
gauge length and 5mm gauge diameter. Tensile tests were
conducted on an Instron 1185 Universal testing machine at
various temperatures (25–600
◦
C) with a constant strain rate
of 3 × 10
-4
s
-1
. The samples were held at the temperature
for 15 min before testing. Two samples were tested at each
temperature. After the tensile tests, fracture surfaces of the
0043-1648/$ – see front matter © 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.wear.2004.09.004