COMMUNICATION
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2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim (1 of 4) 1600095 wileyonlinelibrary.com
Colossal Figure of Merit in Transparent-Conducting Metallic
Ribbon Networks
Qiang Peng, Songru Li, Bing Han, Qikun Rong, Xubing Lu, Qianming Wang, Min Zeng,
Guofu Zhou, Jun-Ming Liu, Krzysztof Kempa,* and Jinwei Gao*
Q. Peng, S. Li, B. Han, Q. Rong, Prof. X. Lu,
Prof. M. Zeng, Prof. J.-M. Liu, Prof. K. Kempa,
Prof. J. Gao
Institute for Advanced Materials and Guangdong
Provincial Key Laboratory of Quantum Engineering
and Quantum Materials
South China Normal University
Guangzhou 510006, China
E-mail: kempa@bc.edu; gaojw@scnu.edu.cn
Prof. K. Kempa
Department of Physics
Boston College
Chestnut Hill, MA 02467, USA
Prof. G. Zhou
Electronic Paper Displays Institute
Academy of Advanced Optoelectronics
South China Normal University
Guangzhou 510006, China
Prof. J.-M. Liu
Laboratory of Solid State Microstructures
Nanjing University
Nanjing 210093, China
Prof. Q. Wang
School of Chemistry & Environment
South China Normal University
Guangzhou 510006, China
DOI: 10.1002/admt.201600095
in the morphology of the seed-layer is needed for successful
applications.
Here, we developed inexpensive metallic ribbon networks
(MRNs) by employing the self-cracking technique, pioneered
by members of our team,
[18]
and subsequently used by other
groups.
[7,32]
We demonstrate, that the nanoribbon character of
our network allows for an extraordinary reduction of the net-
work resistance after electroplating, with only minimal reduc-
tion in transmission. The resulting network achieves a record
high figure of merit of over 30 000. Networks with such ultralow
resistance are desired for high power LED light sources.
The fabrication process includes four steps, shown schemati-
cally in Figure 1a. First, is the formation of a self-cracking egg
white sacrificial mask (yellow layer). Second, deposition of the
seed-layer metal network (black layer) by sputtering or pos-
sibly by a solution process (work in progress). The sacrificial
layer removal represents the third step, and finally the fourth
step is the deposition of the electroplating layer (red layer).
Figure 1b shows the schematic of the electroplating process:
simply biasing the network relative to the reference electrode in
a solution containing metal ions leads to metal build-up on the
metal ribbon network (pink layer).
Figure 2a shows a SEM image of an Ag seed-layer MRN on
a PET substrate (surface roughness of a seed-layer MRN see
Figure S1a, Supporting Information); each line is a ribbon of
≈60 nm thick and a few micrometer wide. The inter-ribbon
spacing is in the range of 20–100 μm. We can roughly control
the linewidth and inter-ribbon spacing by changing the con-
centration of sacrificial materials (e.g., egg white), spinning
speed, and duration; for details see Table S1 of the Supporting
Information. The inset in Figure 2a shows a magnified view of
the flat ribbon junction. Note, that it is this ribbon character,
and overall scale that allows for substantial metal over coating,
without significantly reducing transmission. For example, a
very large 5 μm overcoat by plating increases 100 times the line
thickness (i.e., reduces resistance 100 times), but reduces the
inter-ribbon distance by only 10%, and therefore the transmis-
sion by about 20%. This is the ribbon effect, discussed in more
detail further below.
Figure 2b is a SEM image of the Ag based MRNs, with
the seed layer (marked A) on the left and silver-plated section
(marked B) seen on the right; this section was immersed in
the plating solution (shown in Figure 1b). Figure 2c is a SEM
image of a plated MRN with uniform metal network coverage
(surface roughness of a plated MRN see Figure S1b, Supporting
Information). The top inset shows the side-view, confirming
high uniformity of the plating process (height profile of a plated
MRN see Figure S1c, Supporting Information); the bottom inset
Transparent conducting electrodes (TCEs) are essential com-
ponents of many applications, such as solar cells, light emit-
ting diodes (LEDs), light sources based on LED, touch-screen
displays, wearable electronics, etc.
[1–5]
Doped-metal oxide films
such as the tin-doped indium oxide (ITO) have dominated
the field so far, but due to their brittleness and relatively high
cost cannot be used in the new-class of flexible devices.
[2,6,7]
Recently, development of TCEs based on new materials, such
as graphene, carbon nanotubes, nanowires, as well as their
combinations opened the possibility for a viable ITO replace-
ment.
[2,8–13]
Metallic nanowires have led the way.
[3,9,11,14–16]
However, many problems still remain, including uniformity,
high interwire contact resistance, and shorts caused by the
out of plane nanowires.
[2,17–19]
Strategies have been proposed
to remedy these problems,
[10,19–25]
but these make the pro-
cessing prohibitively expensive.
[19,20,26]
Continuous metallic
networks have recently emerged as an alternative.
[2,7,18]
These can be fabricated by a variety of techniques,
[10,20,22,23]
but are still quite expensive. Recently a solution plating pro-
cess has been proposed to fabricate metallic networks,
[9,27–31]
but the optoelectronic performance is still lower than that of
the convectional ITO. Improvements in the processing, and
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Adv. Mater. Technol. 2016, 1600095