Citation: Zdun, K.; Uhl, T.
Improvement of Properties of an
Insulated Wall for Refrigerated
Trailer-Numerical and Experimental
Study. Energies 2022, 15, 51. https://
doi.org/10.3390/en15010051
Academic Editors: Wei-Hsin Chen,
Aristotle T. Ubando, Chih-Che Chueh
and Liwen Jin
Received: 14 October 2021
Accepted: 16 December 2021
Published: 22 December 2021
Publisher’s Note: MDPI stays neutral
with regard to jurisdictional claims in
published maps and institutional affil-
iations.
Copyright: © 2021 by the authors.
Licensee MDPI, Basel, Switzerland.
This article is an open access article
distributed under the terms and
conditions of the Creative Commons
Attribution (CC BY) license (https://
creativecommons.org/licenses/by/
4.0/).
energies
Article
Improvement of Properties of an Insulated Wall for
Refrigerated Trailer-Numerical and Experimental Study
Konrad Zdun * and Tadeusz Uhl
Faculty of Mechanical Engineering and Robotics, University of Science and Technology AGH, 30-059 Krakow,
Poland; tuhl@agh.edu.pl
* Correspondence: zdun@agh.edu.pl
Abstract: In the paper, we report our research on the improvement of thermal efficiency of refrigerated
trailers by modification of their wall structure by placing a layer of phase change material inside
them. The research was carried out in the field of transport, meeting the requirements of all classes
provided for in the ATP agreement for refrigerated trailers. As part of the research, we formulated a
numerical model of the proposed design of the refrigerator walls, which was subsequently validated
by comparing the modeling results with the results of experimental tests carried out on a test bench
designed specifically for this purpose. Based on the validated simulation conditions, we formulated
the numerical model of a full-scale refrigerated semi-trailer, which was numerically tested under
the conditions specified in the ATP Agreement. The results proved that adding a 6 mm layer of the
SP-24 phase change material in each of the walls of the cold store allows the temperature inside the
trailer to be kept below −20
◦
C for a period of 24 h without the need to supply cold from the outside
during operation. The passive refrigerated semi-trailer system implemented in this manner with
6 mm PCM layer allows for a reduction in primary energy consumption by up to 86% in a period of
22 h. The mentioned percentage did not take into account the efficiency of the cooling system of the
phase change material.
Keywords: phase change materials (PCMs); refrigerated trailer; cold storage; latent heat storage
1. Introduction
Low-temperature cargo transports is an important link of the cold supply chain. The
rapid development of mankind requires the transport of more and more products, especially
food and medicines, which are subject to strictly defined temperature conditions. This, on
a growing scale, is carried out with the use of refrigerated trailers, each of which have an
individual refrigeration unit driven by low-efficiency diesel engines. It is estimated that
worldwide transport of goods in low temperatures is responsible for some 14% of the total
amount of CO
2
emitted [1], and diesel-driven refrigeration systems are responsible for up
to 40% of these emissions [2].
The scale of the issue of emissions connected to the cold chain is so substantial that
it has attracted the attention of numerous groups of researchers, who have taken steps to
reduce the environmental footprint of this industry [3–8]. The replacing of diesel units
by the use of central, highly efficient refrigeration units in cooperation with cold thermal
energy storage in semi-trailers is particularly promising and is currently enjoying great
interest among technologies that seem promising in this respect [3,5,6]. This technology is
in line with the general trend of searching for solutions reducing greenhouse gas emissions
from industry and energy plants with the use of thermal energy storage [9].
The aforementioned cold thermal energy storage can be implemented in cold storage
in two ways [10]: (a) they can be integrated with the walls to improve their insulation [4]
or (b) in the form of the cooling source for the cooling system [3]. It is also possible to
combine both solutions, where the cold storage is implemented as a layer in the cold store
Energies 2022, 15, 51. https://doi.org/10.3390/en15010051 https://www.mdpi.com/journal/energies