Citation: de Souza, D.F.; Salotti,
F.A.M.; Sauer,I.L.; Tatizawa, H.;
de Almeida, A.T.; Kanashiro, A.G. A
Performance Evaluation of
Three-Phase Induction Electric
Motors between 1945 and 2020.
Energies 2022, 15, 2002. https://
doi.org/10.3390/en15062002
Academic Editor: Ryszard Palka
Received: 10 February 2022
Accepted: 7 March 2022
Published: 9 March 2022
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energies
Article
A Performance Evaluation of Three-Phase Induction Electric
Motors between 1945 and 2020
Danilo Ferreira de Souza
1,2,
* , Francisco Antônio Marino Salotti
2
, Ildo Luís Sauer
2
,Hédio Tatizawa
2
,
Aníbal Traça de Almeida
3
and Arnaldo Gakiya Kanashiro
2
1
Faculty of Architecture, Engineering and Technology—FAET, Campus Cuiabá,
Federal University of Mato Grosso—UFMT, Cuiaba 78060-900, Brazil
2
Institute of Energy and Environment—IEE, University of São Paulo—USP, São Paulo 05508-010, Brazil;
fsalotti@iee.usp.br (F.A.M.S.); illsauer@iee.usp.br (I.L.S.); hedio@iee.usp.br (H.T.); arnaldo@iee.usp.br (A.G.K.)
3
Department of Electrical and Computer Engineering, Institute of Systems and Robotics,
University of Coimbra, 3030-290 Coimbra, Portugal; adealmeida@isr.uc.pt
* Correspondence: danilo.souza@ufmt.br; Tel.: +55-65-3615-8780
Abstract: In the late 19th century, the three-phase induction motor was the central element of
productivity increase in the second industrial revolution in Europe and the United States. Currently,
it is the main load on electrical systems in global terms, reaching approximately 70% of electrical
energy consumption in the industrial sector worldwide. During the 20th century, electric motors
underwent intense technological innovations that enabled significant performance gains. Thus, this
work analyses the performance changes in squirrel-cage rotor three-phase induction electric motors
(SCIMs) with mechanical powers of 3.7 kW, 37 kW, and 150 kW and speed ranges corresponding to
two poles and eight poles, connected to a low voltage at a frequency of 60 Hz and tested between
1945 and 2020. The study confirms accumulated performance gains of above 10% in some cases.
Insulating materials for electrical conductors have gone through several generations (cotton, silk,
and currently, varnish). Improvements to the housing for cooling, the bearings, the quality of active
materials, and the design were the elements that enabled the high gains in performance. The first
commercial two-pole SCIM with a shaft power of 4.4 kW was marketed in 1891, with a weight/power
ratio of 86 kg/kW, and until the 2000s, this value gradually decreased, eventually reaching 4.8 kg/kW.
Between 2000 and 2020, this ratio showed a reversed trend based on improvements in the performance
of SCIMs. More active materials were used, causing the weight/power ratio to reach 8.6 kg/kW. The
MEPS (minimum energy performance standards) of SCIMs had an essential role in the performance
gain over the last three decades. Data collection was via tests at the Electrical Machines Laboratory of
the Institute of Energy and Environment of the University of São Paulo. The laboratory has a history
of tests on electrical equipment dating from 1911.
Keywords: three-phase induction motor; squirrel-cage rotor; energy efficiency; motor performance
1. Introduction
The production of mechanical force was one of the fundamental human demands in
the transformation process that took homo sapiens from an animal in nature like the others
to the construction of megacities and technological mastery [1].
The process of producing mechanical force went through several phases. The do-
mestication of animals represented an essential step in automation and the increase in
labour productivity, necessary for changing the way of life from hunter and gatherer to
farmer/shepherd [2]. With the use of other domesticated animals, homo sapiens could
perform an activity without the need to use muscular strength directly [3].
The production of mechanical force was primarily responsible for the first two great
industrial revolutions. The first industrial revolution began in England around 1750–1760,
lasting until somewhere between 1820 and 1840, and was marked by the development
Energies 2022, 15, 2002. https://doi.org/10.3390/en15062002 https://www.mdpi.com/journal/energies