Abstract— Key process parameters in the synthesis of heat
exchanger networks, such as process stream supply and target
temperatures and process stream flowrates, may vary from time
to time due to issues such as changing environmental conditions,
plant start-ups/shut-downs, changes in product quality demand,
etc. Also some other key design parameters which may also
change from time to time include the availability of utilities as
well as their costs. These changes may be due to factors such as
seasonality issues, e.g. for utilities sourced from renewable
energies, or government policies in form of tax, availability of
utilities due to shortage of supply, etc. This implies that heat
exchanger networks should not only be designed to be flexible in
order to satisfy heat demand under changing process parameter
scenarios, but should also be flexible in situations where utility
costs as well as their availability change from time to time. Hence
this paper aims to extend existing stage-wise superstructure
(SWS) based multi-period heat exchanger network synthesis
methods to be capable of satisfying the heat demand under
scenarios where both process stream parameters and utility
parameters such costs change from time to time in a pre-defined
manner. The approach used entails extending the current multi-
period SWS model through the inclusion of additional time
index to represent future costs of utilities. The model is applied
to one example so as to demonstrate its benefits.
I. INTRODUCTION
The synthesis of heat exchanger networks (HENs) has
received significant attention in the last four decades due to
issues such as global energy crises and climate change.
However, the focus has mostly been on achieving a
simultaneous reduction in both energy usage and the
associated capital costs in single period scenarios [1]. Single
period in this context implies that process stream parameters
such as supply and target temperatures and flow rates do not
change with time. However, in reality, this is not the case due
to the fact that changes in environmental conditions, plant
start-ups/shut-downs, changes in feed quality, changes in
product quality demand, process upsets, and even deliberate
changes in some of these parameters by plant operators, may
influence stream parameters which may result in them
changing from time to time. Changes of this nature, especially
those that can be pre-determined, can be referred to as multi-
period changes. This implies that heat exchanger networks
need to be designed to be flexible in order to satisfy the multi-
period profile of process heat demand in a cost efficient
manner. Some of the methods that have been developed for
multi-period heat exchanger network synthesis have been
based on sequential, simultaneous and stochastic approaches.
Under the sequential approach, we have the technique of
*Research supported by NRF.
A. J. Isafiade is with the Department of Chemical Engineering, University of
Cape Town, Rondebosch, 7701 South Africa (phone: 27-216504869; e-mail:
aj.isafiade@uct.ac.za).
Floudas and Grossmann [2], which is a multi-period version
of the linear program (LP) and mixed integer linear program
(MILP) of Papoulias and Grossmann [3] for single period
problems. The aim in this method is to determine the
minimum utility required for each period of operation in a
minimum number of units network. This method was further
extended by Floudas and Grossmann [4] to a scenario where
the multi-period minimum investment cost network that
corresponds to the minimum utility and minimum number of
units targets obtained from the LP-MILP model of Floudas
and Grossmann [2], is automatically generated based on a
non-linear program (NLP). This extension by Floudas and
Grossmann [4] is based on insights from the single period
case previously presented by Floudas, et al. [5]. Other multi-
period sequential based approaches include the works of
Mian, et al. [6] and Mian, et al. [7]. The work of Mian, et al.
[6] which is also an extension of the multi-period models of
Floudas and Grossmann [2] and Floudas and Grossmann [4],
also involves the multi-period utility integration and
scheduling technique presented by Marechal and
Kalitventzeff [8]. The technique aims to select an optimal
utility, including its scheduling, among a host of options of
utilities. Mian, et al. [7] further extended the work of Mian, et
al. [6] through the inclusion of material and electrical storage.
Some of the papers under the category of simultaneous
based approaches for the synthesis of multi-period HENs
include the works of Aaltola [9], Verheyen and Zhang [10],
Isafiade and Fraser [11], Isafiade, et al. [12], Isafiade and
Short [13], Short, et al. [14], Sadeli and Chang [15], Jiang and
Chang [16]. The technique presented by Aaltola [9], used an
average area approach in the multi-period objective function.
The average area approach implies that the size of the heat
exchanger connecting the same pair of streams in more than
one period of operation and in the same interval of the multi-
period SWS model is the average of the areas required by the
stream pair in the different periods of operations. Verheyen
and Zhang [10] on the other hand used the maximum area
approach in the SWS multi-period objective function. The
maximum area approach ensures that the size of the heat
exchanger selected to exchange heat between the same pair of
streams in the same interval of the superstructure, but at
different periods, is the maximum area required. It is worth
stating that according to Isafiade and Fraser [11], these two
approaches would fail to give the correct weighting in terms
of quantity of utilities used in each period for cases where the
period durations are unequal. Hence Isafiade and Fraser [11]
modified the objective function of the multi-period SWS
based model to address the aforementioned limitation in the
Synthesis of Flexible Multi-Period Heat Exchanger Networks for a
Changing Utility Cost Scenario*
Adeniyi J. Isafiade
6th International Symposium on
Advanced Control of Industrial Processes (AdCONIP)
May 28-31, 2017. Taipei, Taiwan
978-1-5090-4396-5/17/$31.00 ©2017 IEEE 499