Citation: Rossegger, B.; Leis, A.;
Vareka, M.; Engelmayer, M.; Wimmer,
A. Lubricating Oil Consumption
Measurement on Large Gas Engines.
Lubricants 2022, 10, 40. https://
doi.org/10.3390/lubricants10030040
Received: 24 January 2022
Accepted: 3 March 2022
Published: 8 March 2022
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lubricants
Article
Lubricating Oil Consumption Measurement on Large
Gas Engines
Bernhard Rossegger
1,
*, Albrecht Leis
2
, Martin Vareka
1,3
, Michael Engelmayer
1
and Andreas Wimmer
1,4
1
Large Engines Competence Center GmbH, 8010 Graz, Austria; martin.vareka@tugraz.at (M.V.);
michael.engelmayer@lec.tugraz.at (M.E.); andreas.wimmer@lec.tugraz.at (A.W.)
2
JR AquaConSol GmbH, 8010 Graz, Austria; albrecht.leis@jr-aquaconsol.at
3
Institute of Organic Chemistry, Graz University of Technology, 8010 Graz, Austria
4
Institute of Combustion Engines and Thermodynamics, Graz University of Technology, 8010 Graz, Austria
* Correspondence: bernhard.rossegger@lec.tugraz.at
Abstract: Increasing the reliability of combustion engines while further reducing emissions and life
cycle costs are the main drivers for optimizing lubricating oil consumption (LOC). However, in order
to reduce the lube oil consumption of an engine, it is crucial to measure it accurately. Therefore, a LOC
measurement device based on the use of the stable isotope deuterium has been developed. Previous
publications have focused on the use of passenger car engines. This publication describes the first
application of this newly developed method on a large gas engine. This is of particular interest as
large-bore engines might show different oil consumption behavior, much higher LOC in gram per
hour and the bigger oil reservoir need larger amounts of tracer. Additionally, a different type of
fuel has an effect on oil consumption measurement as well, as presented in this paper. The results
showed this method can be applied to large gas engines as well after conducting minor changes
to the measurement setup. However, other than liquid fuels, the origin and isotopic composition
of the natural gas has to be monitored. Ideally, gas from large storage is used for carrying out
these measurements.
Keywords: lubrication; oil consumption; tracer; deuterium; IR spectroscopy
1. Introduction
As internal combustion engines operate at high speeds and loads, continuous lu-
brication of the piston group is indispensable in order to prevent scuffing and provide
optimized mechanical efficiency. Moreover, the tribological properties of the piston group—
lubrication, wear, and friction—are omnipresent research topics in the field of combustion
engines. However, as the combustion engine is an open system, with masses constantly en-
tering and exiting the system boundaries, the lubricating oil itself is continuously consumed
as well. Increasing reliability of combustion engines while further reducing emissions and
life cycle cost are main drivers for optimizing the lubricating oil consumption (LOC). Above
all, lowering the life cycle cost by extending the time between overhaul (TBO) would be a
key benefit of a LOC reduction. Contaminants coming from the oil are considered to lead to
poisoning of catalytic materials of the exhaust gas after-treatment system. Precious metal
catalysts as used in catalytic oxidation catalysts to convert residual organic compounds and
also as a part of selective catalytic reaction (SCR) and ammonia slip catalyst (ASC) systems
to reduce nitrogen oxide emissions from large engines are very sensitive to poisoning by
sulfur and phosphorus from the engine oil. Another highly important point is the influence
of oil droplets on combustion anomalies, for example, as a preignition resulting knocking
of an engine, described in [1].
Currently, these are the main drivers for reducing the oil consumption of an engine.
However, further legislative limitations of carbon dioxide emissions of engines already
operating on carbon-free fuels will address the oil consumption of an engine. Therefore,
Lubricants 2022, 10, 40. https://doi.org/10.3390/lubricants10030040 https://www.mdpi.com/journal/lubricants