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ISSN 0023-1584, Kinetics and Catalysis, 2016, Vol. 57, No. 5, pp. 632–639. © Pleiades Publishing, Ltd., 2016.
Original Russian Text © V.M. Khanaev, E.S. Borisova, P.N. Kalinkin, O.N. Kovalenko, 2016, published in Kinetika i Kataliz, 2016, Vol. 57, No. 5, pp. 636–644.
Effect of Micropores on the Effective Diffusion Coefficient
V. M. Khanaev
a, b,
*, E. S. Borisova
a
, P. N. Kalinkin
a, c
, and O. N. Kovalenko
a
a
Boreskov Institute of Catalysis, Siberian Branch, Russian Academy of Sciences, Novosibirsk, 630090 Russia
b
Novosibirsk State Technical University, Novosibirsk, 630073 Russia
c
Novosibirsk State University, Novosibirsk, 630090 Russia
*e-mail: VMKhanaev@gmail.com
Received September 14, 2015
Abstract—The effective diffusion coefficient for catalysts differing in their porous structure has been derived
from experimental data on H
2
S conversion in the Claus reaction. The effective diffusion coefficient increases
under conditions of catalyst deactivation due to sulfur condensation in micropores. A mathematical model is
suggested to describe the micropore effect on the effective diffusion coefficient.
Keywords: Claus reaction, bidisperse catalyst, micropores, effective diffusion coefficient, modeling
DOI: 10.1134/S0023158416050116
The effective diffusion coefficient is an important
parameter for calculating catalyst grain effectiveness
factor [1, 2]. It characterizes matter transfer inside the
porous grain and must account for textural properties
of the catalyst, such as grain porosity, pore radius, and
capillary tortuosity. There are various methods of
experimental determination of the effective diffusion
coefficient. They can conventionally be divided into
the following two groups: methods used under chemi-
cal reaction conditions and physical methods involv-
ing no chemical reaction. The physical methods are
based on measuring the rate of matter diffusion
through a porous medium [3–5]. Under chemical
reaction conditions, the effective diffusion coefficient
is determined from experimental reaction rate data
obtained for a fine-particle catalyst fraction, when
there are no internal diffusion limitations, and from
reaction rates observed for a coarse catalyst fraction,
when these limitations exist. In this case, the effective
diffusion coefficient is the diffusion coefficient
appearing in the diffusion equation describing mass
balance for a catalyst grain under chemical reaction
conditions [6]. Approximate methods of solving this
equation typically reduce to calculation of the Thiele
modulus. Knowing its value, one can determine the
catalyst grain effectiveness factor via familiar formulas
for a given grain geometry. Experimental data on cat-
alyst grain effectiveness factor are used to calculate the
Thiele modulus and, accordingly, the effective diffu-
sion coefficient.
The effective diffusion coefficient under chemical
reaction conditions may differ from the same coeffi-
cient determined when there is no chemical reaction
[6, 7]. This is particularly true for catalysts with a non-
uniform porous structure, including bidisperse ones,
because reactant transport takes place in large pores,
while chemical reactions occur mostly in small pores.
Formulas for the effective diffusion coefficient in
bidisperse structures involve two characteristic pore
sizes, which are typically the average radii of macrop-
ores and mesopores. At the same time, in addition to
having mesopores and macropores, bidisperse porous
structures may include micropores, which increase
the reactive surface area. Under chemical reaction
conditions, micropores and mesopores may behave
differently because of the difference between the phys-
ical processes taking place therein. For example, in the
Claus reaction, there can be condensation of the reac-
tion product (sulfur) in micropores. For this reason, in
some cases the micropore and mesopore effects in the
determination of the effective diffusion coefficient
should be considered separately.
Here, we report estimation of the micropore effect
on the effective diffusion coefficient under conditions
of the Claus reaction.
EXPERIMENTAL
The H
2
S conversion in the Claus reaction was
determined for a fine-particle catalyst fraction with an
average particle radius of 0.075 mm and for real grains
with an average radius of 2.25 mm. The fine-particle
fraction was obtained by crushing the real grains.
Three commercial alumina catalysts and four labo-
ratory-made ones were used in experiments. The
chemical composition of all catalysts was as follows
(wt %): Al
2
O
3
, ≥90: Na + K, ≤0.14; Si ≤0.3. Their
phase composition was 80–85 wt % χ-Al
3
O
3
, + 20–
15 wt % γ-Al
2
O
3
.