ASIA-PACIFIC JOURNAL OF CHEMICAL ENGINEERING Asia-Pac. J. Chem. Eng. 2008; 3: 255–268 Published online in Wiley InterScience (www.interscience.wiley.com) DOI:10.1002/apj.144 Research Article The forces at work in colloidal self-assembly: a review on fundamental interactions between colloidal particles Qin Li, 1,2 *Ulrich Jonas, 2,3 *X. S. Zhao 4 and Michael Kappl 2 1 Department of Chemical Engineering, Curtin University of Technology, Perth, WA 6845, Australia 2 Max Planck Institute for Polymer Research, Mainz 55128, Germany 3 FORTH/IESL, Voutes Str., 71110 Heraklion, Crete, Greece 4 Department of Chemical and Biomolecular Engineering, National University of Singapore, Singapore Received 10 December 2007; Accepted 1 February 2008 ABSTRACT: Colloidal particles with well-defined sizes can self-assemble into ordered, crystalline structures under non-equilibrium conditions. This phenomenon originates from the various forces acting upon them. In this article, we provide an overview on the forces at work in a colloidal system, in particular, the roles of these forces at various stages in colloidal self-assembly. Van der Waals, electrostatic, hydrodynamic, and capillary forces, as well as Brownian motions, are extensively discussed, whereas other types of interactions are briefly introduced and summarized. 2008 Curtin University of Technology and John Wiley & Sons, Ltd. KEYWORDS: colloidal forces; colloidal self-assembly INTRODUCTION Colloidal dispersions cover an extremely broad range of systems in which the kinetic units being dispersed throughout a liquid are of a size ranging from nanome- tres to micrometres. They have long been recognized as an important class of materials. Owing to their small sizes and the forces exerted upon them through the dis- persion media, [1–3] colloidal particles have the ability to self-assemble into ordered, crystalline structures under non-equilibrium conditions and for well-defined particle size distributions, e.g. mono-, [4] binary, [5] and ternary dispersions. [6] Three-dimensional (3D) colloidal crys- tals can be formed by drop-casting, [7] vertical lifting deposition, sedimentation, [8] and electrode position, [9] to name but a few. The most common type of colloidal crystals formed by self-assembly of mono-disperse par- ticles has a face-centred cubic (fcc) lattice symmetry with the highest crystalline packing density of 74% vol- ume filling, as shown by the scanning electron micro- scope (SEM) image in Fig. 1, which was fabricated by flow-controlled vertical deposition. Self-assembly takes place at all scales from atoms and molecules up to meso- and macroscopic objects. [11] Colloids belong to the group of mesoscale objects, and *Correspondence to : Qin Li, Max Planck Institute for Polymer Research, Mainz 55128, Germany. E-mail: Q.Li@curtin.edu.au Ulrich Jonas, Max Planck Institute for Polymer Research, Mainz 55128, Germany. E-mail: jona@mpip-mainz.mpg.de colloidal self-assembly is a dynamic reverse process towards thermodynamic minimum-energy structure. Irrespective of the self-assembly techniques employed, an aqua-based or organic-solvent-based suspension of nano/microspheres is the prerequisite to grow colloidal crystals because the particles must be able to move with respect to each other. In the self-assembly of col- loidal crystal, the particles experience a sequence of phases, namely suspension, migration (towards the crys- tallization front), deposition/crystallization, and dry- ing/fixation. Various types of interactions take place simultaneously and the resultant structure of the colloid system is a complex balance of the attractive and repul- sive interactions. In each phase, the dominant mech- anisms of colloidal interactions (particle–particle, and particle–boundaries) vary. Since the colloidal forces underpin the suspension stability, the particle deposition efficiency, and the self-assembled structure quality, a structured and clear understanding of the contributing interactions is essen- tial for analyzing experimental facts and data as well as designing better and novel experiments and processes. Although there is a large amount of literature dedicated to the colloidal forces, a concise, albeit comprehensive, review on the relevance of colloidal forces to colloidal self-assembly is yet unavailable. This review intends to fill this gap by illustrating the mechanisms under- lying the colloidal self-assembly. It may serve as a concise summary of the current theories of colloidal forces and a short compendium for colloidal scientists 2008 Curtin University of Technology and John Wiley & Sons, Ltd.