Citation: Astanei, D.; Burlica, R.;
Cretu, D.-E.; Olariu, M.; Stoica, I.;
Beniuga, O. Treatment of Polymeric
Films Used for Printed Electronic
Circuits Using Ambient Air DBD
Non-Thermal Plasma. Materials 2022,
15, 1919. https://doi.org/
10.3390/ma15051919
Academic Editors: Stefano Caporali
and Emanuele Galvanetto
Received: 28 January 2022
Accepted: 3 March 2022
Published: 4 March 2022
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materials
Article
Treatment of Polymeric Films Used for Printed Electronic
Circuits Using Ambient Air DBD Non-Thermal Plasma
Dragos Astanei
1
, Radu Burlica
1,
* , Daniel-Eusebiu Cretu
1
, Marius Olariu
1,2
, Iuliana Stoica
3
and Oana Beniuga
1
1
Faculty of Electrical Engineering, “Gheorghe Asachi” Technical University of Iasi, 700050 Ia¸ si, Romania;
dragos.astanei@tuiasi.ro (D.A.); daniel-eusebiu.cretu@academic.tuiasi.ro (D.-E.C.);
marius.olariu@prosupport-consulting.ro (M.O.); oana.beniuga@tuiasi.ro (O.B.)
2
S.C. Prosupport Consulting S.R.L., 707410 Valea Lupului, Romania
3
Department of Physical Chemistry of Polymers, Petru Poni Institute of Macromolecular Chemistry,
700487 Ia¸ si, Romania; stoica_iuliana@icmpp.ro
* Correspondence: radu.burlica@tuiasi.ro; Tel.: +40-723232530
Abstract: This study aims to present the properties of the polymeric films after being subjected to
DBD plasma treatment in atmospheric conditions. Three different commercial films of polyester
(Xerox Inkjet transparencies and Autostat CUS5 Clear film) and polycarbonate (Lexan™ 8010 MC)
have been considered for the tests. The surface wettability has been evaluated based on static water
contact angle (WCA) for different treatment times varying between 0.2 s and 30 s, the results revealing
a maximum WCA decrease compared to a pristine of up to 50% for Xerox films, 75% for Autostat
and 70% for Lexan. The persistence of the hydrophilic effect induced by the plasma treatment has
also been verified for up to 72 h of storage after treatment, the results indicating a degradation
of the treatment effects starting with the first hours after the treatment. The WCA stabilizes to a
value inferior to the one corresponding to pristine in the first 24 h after plasma treatment. The
adhesion forces, as well as preliminary surface morphology evaluations have been determined
for the considered films using atomic force microscopy (AFM). The adhesion forces are increased
together with the prolongation of the plasma treatment application time, varying from initial values
of 165 nN, 58 nN and 204 nN to around 390 nN, 160 nN and 375 nN for Xerox, Autostat and Lexan
films, respectively, after 5 s of DBD treatment. For the considered materials, the results revealed that
the plasma treatment determines morphological changes of the surfaces indicating an increase in
surface roughness.
Keywords: air DBD plasma; polymer films treatment; adhesion; surface wettability
1. Introduction
Polymer films have been frequently used in many modern industrial applications
owing to their high performance. In the area of printed electronics, polymeric materials
such as polycarbonate (PC), polyethylene terephthalate (PET) and other films are used as a
substrate material for the manufacture of organic light-emitting diodes, sensor applications
and organic solar cells [1,2] due to their outstanding flexibility, transparency, fold resistance,
tensile strength and chemical and corrosion resistance, low weight and lower cost [3].
The manufacture of printed flexible electronics often requires changing the surface of the
polymer to improve adhesion or wetting [4,5]. In this regard, although low-pressure plasma
can be used, it was found that atmospheric plasma treatment is more convenient, relatively
simple and economical in terms of technology without any vacuum systems suitable for
this task [6–8]. By using an atmospheric pressure reactor, microscopic structures could be
more easily formed on the film substrates through in-line or roll-to-roll processing [9].
Non-thermal plasma has been considered a climate-friendly, sustainable and reliable
treatment technology to change the surface of polymers and has a couple of benefits as
Materials 2022, 15, 1919. https://doi.org/10.3390/ma15051919 https://www.mdpi.com/journal/materials