Scientific Research and Essays Vol. 6(11), pp. 2302-2305, 4 June, 2011
Available online at http://www.academicjournals.org/SRE
DOI: 10.5897/SRE10.686
ISSN 1992-2248 ©2011 Academic Journals
Full Length Research Paper
Investigation of the effects of different deflocculants on
the viscosity of slips
A. Evcin
Materials Science and Engineering Department, Engineering Faculty, Afyon Kocatepe University, 03200 Afyonkarahisar,
Turkey. E-mail: evcin@aku.edu.tr. Tel: +90 (272) 228 14 23. Fax: +90 (272) 228 14 22.
Accepted 20 September, 2010
Various parameters like the solid concentration of the slip, chemical and mineralogical composition,
particle size and distribution and shape, density of slip, type and content of electrolyte, temperature
and pH, affect the rheological parameters of slip. In this study, the effect of various electrolytes on
Söğüt and Konya clays have been assessed. Slips were prepared by adding various amounts of the
electrolytes sodium carbonate, sodium silicate and sodium triployphosphate and their viscosity were
measured. The slip used in this study had solid concentration about 65%. The results of the
experiments have shown that the lowest viscosity is attained in clay and slip prepared with sodium
triployphosphate.
Key words: Viscosity, slip, rheology, deffuloculant, clay.
INTRODUCTION
Slip casting method has been used in classic or modern
ceramic industry for two hundred years. In this method,
determining the rheologic features of slips is vital for
controlling the process (Özel et al., 2002). Slip casting is
known to be a suitable and inexpensive compaction
process to produce material with high green densities
and micro structural homogeneity, even for complex
geometries (Xu et al., 2003). The slip casting process is
widely used to consolidate ceramic particles from
aqueous suspensions. In this process a porous mould is
filled with a slip, consisting of a ceramic powder mixed
with water. The capillary action due to the pores in the
mould withdraws the liquid medium from the slip.
Excellent fluidity, low water content, high stability, and
high water permeability are essential properties in
ceramic slip casting. The main factor for successful wet
processing of slips that contain clay is the interactions
between the particles. Chemical additions strongly affect
the surface chemistry of the ceramic powder by
increasing or decreasing the interaction forces between
the particles (Deliormanli and Yayla, 2004).
Many scientists have studied the effects of different
chemical materials such as sodium tripolyphosphate,
sodium hexameta phosphate, sodium polymethacrylates,
ammonium phosphate, sodium citrate, polysulfonate on
the dispersion behaviour of clay particles in aqueous
systems (Papo et al., 2002; Guler and Balcı, 1998;
Corradi et al., 1994). Sodium carbonate and sodium
silicate are well known deflocculants used for sanitary
ware ceramic slips. Mixtures of these two chemical
agents are usually the most satisfactory. Sodium
hydroxide is also as active as sodium carbonate and
sodium silicate, but it is not used to a great extent
because of its corrosiveness (Deliormanli and Yayla,
2004). Rheology is the branch of science concerning the
fluidity and deformation properties of materials. Therefore
it is indicated as the deformation of body under tension.
Especially wet mixing, grinding, slip casting, glazing and
decorative processes are related to rheology intensely.
Moreover, rheologic behaviours of colloidal suspensions
depend on the key factors distinctly mentioned as follows:
1. Viscosity of dispersing media
2. Particle concentration
3. Size and shape of particle
4. Interaction of particle-particle and particle-dispersing
media (Özel et al., 2002).
The most common electrolyte used in the sanitary ware
slips is sodium silicate (Na
2
SiO
3
). Some alkaline silicates
and carbonates such as calcium silicate (CaSiO
3
),
calcium carbonate (CaCO
3
), sodium carbonate (Na
2
CO
3
)
are also used as electrolytes to provide the fluidity.
Anionic poly-electrolytes such as poly-acrylates and poly-
phospates are used in some case to regulate slip
viscosity. Lowering the viscosity with alkaline–silicate and