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European Polymer Journal
journal homepage: www.elsevier.com/locate/europolj
Amorphous to high crystalline PE made by mono and dinuclear Fe-based
catalysts
Mostafa Khoshsefat
a,b,c,
⁎
, Abbas Dechal
b
, Saeid Ahmadjo
b
, S. Mohammad M. Mortazavi
b
,
Gholamhossein Zohuri
d
, Joao B.P. Soares
a
a
Department of Chemical and Materials Engineering, University of Alberta, Edmonton, Alberta T6G 1H9, Canada
b
Department of Catalyst, Iran Polymer and Petrochemical Institute (IPPI), P.O. Box 14965/115, Tehran, Iran
c
Department of Polymer Engineering, Amirkabir University of Technology, P.O. Box 15785, Tehran, Iran
d
Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, P.O. Box 91775, Mashhad, Iran
ARTICLE INFO
Keywords:
Optimum bulkiness
Cocatalyst
Bridge
Amorphous
Structure-property relation
ABSTRACT
We designed a series of dinuclear structures (F
1
–F
5
) bearing different linkers (rigid to flexible) between the Fe
centers to investigate that how they could control the catalyst behaviour and polymer properties. The dinculear
structures were used for polymerization of ethylene in presence of MMAO and TiBA. Based on initial results,
catalyst F
2
containing methyl-substituted phenyl bridge owned the highest activity (4.9 × 10
6
g PE/mol Fe.h)
through dinuclearity and optimum bulkiness among the structures studied. This performance was along with the
greatest crystallinity (χ
c
) of PE made by the catalyst. Polymerization at higher temperature and monomer
pressure exhibited high thermal stability and performance of catalyst F
2
, respectively. For further structures,
decreasing of effective electronic and steric features led to lower activity. In addition, not only catalyst F
4
bearing the short ethylene bridge exhibited the lowest productivity, but also produced the PE containing high
level of short chain branches (37.2 SCB/1000C) affording a branched microstructure of polyethylene in presence
of TiBA. It could attribute to low steric and electronic effects and short distance between the centers (ethylene
linker) that made it suitable and active for SCB formation. Regarding to it, the electrophilicity index (ω) of F
4
also was greater that led to high capacity or propensity of the specie to accept the (macro) monomer. For this
sample, virtually no χ
c
observed in DSC and SSA thermograms. Moreover, MMAO acted as an effective cocatalyst
in comparison to TiBA, according to the kinetic profiles of ethylene polymerization. The observations were in
respect of strength and affinity of the cocatalysts in deactivation and reactivation of the centers at prolonged
time.
1. Introduction
As the polyolefins microstructure has a key role on the physical and
chemical properties of final product, the chemistry and structure of li-
gand and complex can control the catalyst behavior and polymer ar-
chitecture [1–3]. This fact reveals the importance of structure design to
reach desired properties [4–8]. There are many papers which have
discussed about the catalyst structures from metal effect to ligand
nature [9–11]. Late transition metals (LTM) complexes as a group of
olefin polymerization catalyst have shown striking features. For in-
stance; copolymerization of polar monomers, synthesis of linear to
hyperbranched polyethylene, rare short chain branches formation and
so on [12–20]. The chain walking mechanism for these structures is the
main origin of the observed properties [17–20]. Multinuclear LTM
catalysts are also interesting due to the unusual and unique pattern in
the polymerization [10]. Among LTM complexes, imino pyridine Fe-
based catalysts with high activity competitively to metallocenes are one
of the fascinating structures that produce HDPE or oligomers [2,21,22].
This variety of products of bis(imino)pyridine iron based catalysts also
is due to ortho-substituent effect and aryl rings that make the active
center to produce polymer or oligomer and linear to branched (rarely)
polyethylene [21,23]. Totally, catalyst structure lead to different be-
haviour of catalyst and thermal and microstructural properties of
polymer. High activity and convenient working and ease synthesis of
the mononuclear analogues made it to be interested by scientist to focus
on the multinuclear ones. The nature of bridge between the centers is
important as well as the length of it [24,25]. To clarify, the length and
nature of bridge have influence on the catalyst activity, stability and
https://doi.org/10.1016/j.eurpolymj.2019.07.042
Received 14 June 2019; Received in revised form 25 July 2019; Accepted 30 July 2019
⁎
Corresponding author.
E-mail address: Mostafa.Khoshsefat@ualberta.ca (M. Khoshsefat).
European Polymer Journal 119 (2019) 229–238
Available online 03 August 2019
0014-3057/ © 2019 Published by Elsevier Ltd.
T