www.ijcrt.org © 2018 IJCRT | Volume 6, Issue 2 April 2018 | ISSN: 2320-2882
IJCRT1812379 International Journal of Creative Research Thoughts (IJCRT) www.ijcrt.org 1182
VIBRATING TABLE FOR EQUIPMENT TESTING
Prof. Vaibhav S. Kamble, Sujit Thakur, Shridhar Sahu, Suraj Kori and Armaan Syed
Vishwaniketan's Institute of Management Entrepreneurship and Engineering Technology,
Department of Mechanical Engineering,
University Of Mumbai.
Abstract- This paper presents the modelling and
control design of a vibratory table which could actually test the
components by applying multiple of G-force using undamped
frequency. The vibrating machine will test the components of an
AFV, whether it would withstand the vibrational forces along with
the G-force applied which is one of cause of vibration. The
equipment of Armored fighting vehicle (AFV) which will undergo
vibrational forces during working condition on the battle field are
to be tested before installing them into the AFV. A mathematical
model of the system is developed to evaluate the effect of each of the
design parameters. The CATIA V5R19 software is used for cad
modelling and validation of the vibrating machine. The vibratory
table is designed systematically to optimize the performance of the
system as well as improve its robustness. KEYWORDS – AFV,
G-force, undamped vibration, frequency.
I. INTRODUCTION
The vibration table unlike the common applications like
paving concrete, it will be mainly used for checking and
analyzing the equipments or components that are produced and
supplied to the armed forces. This Vibration table will provide
variable frequency keeping the amplitude constant which in turn
will impart variable G-forces on the components due to
changing vertical linear acceleration. The G-force test will
define the components permissible limits and ensure whether the
component is safe enough to be installed in the AFV. The
components of the vibrating table consists of a table top which
will be supported by four vertical spring which will give the
table top one degree of freedom to move in vertically linear
direction due to spring effect. This vibration will be caused by
an unbalanced mass mounted on a shaft which will be driven by
belt and pulley drive with the help of an AC motor.
II. LITERATURE REVIEW
[1]
Thomas Bevan and Matthew Laurino - The currently used
vibration table (VT3) has several disadvantages associated with
it, which the new table (VT4) eliminates. Compared with the
VT3, the VT4 has a more rigid tabletop and improved
suspension system in order to vibrate the concrete within the
wooden mold frames and maintain the integrity of concrete
molds. Additionally, with the use of a single Damping Mass of
10 kg, the VT4 outputs the required amplitude of 0.3 to 0.4 mm
and frequency of 3900±200 RPM to correctly consolidate
concrete ranging from 2 to 40 kg. Furthermore, as desired, the
VT4 uses the same motor and support frame as the VT3. See
Figure 1 for a drawing of the final VT4 design.
III. DESIGN APPROACH
Figure 1 : Full assembly of vibratory table
A. TABLE TOP
The following section summarizes the analysis
performed on the reinforced tabletop design that is common
between the three four corner suspension type design options.
The tabletop for our design has to be very rigid because the
amplitudes of vibration are between 4.5 mm. Since the
amplitudes are so small, the flex of table due to the forces from
the eccentricity coupled with the weight of component and
acceleration forces must be limited to less than 4.5 mm. This is
to ensure that the tabletop does not vibrate only the center of the
table. To accomplish this required rigidity and to minimize the
cost we kept the table to thickness to 5 mm. Different clamping
devices can be used to clamp the components such as Claw
machine clamp GRS, Hold down table clamp BS, Hold down
table clamp BSG.
Material selection and properties
The material selected for the table top should sustain high
vibrational and a range of G- forces. The table top will undergo
a uniformly distributed load that will cause bending effect if the
material chosen is inappropriate. This table top will also undergo
fatigue stress due to variation in frequency due to gradual
change in angular velocity. The clamping system used to mount
the components on the table top will produce scratches and
indents on the surface of the table top resulting in faster wearing
off of the table top and leading to crack propagation.
The material medium carbon steel being selected from
various of material options available in market due to its good
and cheaper availability in the market. The medium carbon steel
also has the desirable properties as required for the tabletop. It
came out to be highly resistive to the bending load due to its
high bending stress capacity while designing the tabletop using
the medium carbon steel.
[5]