Electrochemical CO
2
Capture Using Resin-Wafer Electrodeionization
Saurav Datta, Michael P. Henry, YuPo. J. Lin, Anthony T. Fracaro, Cynthia S. Millard,
and Seth W. Snyder*
Energy Systems, Argonne National Laboratory, 9700 South Cass Avenue, Argonne, Illinois, United States
Rebecca L. Stiles, Jitendra Shah, Jianwei Yuan, Lisa Wesoloski, Robert W. Dorner, and Wayne M. Carlson
Air Protection Technologies, Nalco Company, an Ecolab Company, 1601 West Diehl Road, Naperville, Illinois 60563, United States
ABSTRACT: Energy-efficient capture of CO
2
from power-plant flue gas is one of the grand challenges to reduce greenhouse gas
(GHG) emissions. Current CO
2
-capture technologies are limited by parasitic energy loss, inefficient capture, and unfavorable
process economics. We present a novel electrochemical method for CO
2
capture from coal-fired power-plant flue gas. The
method utilizes in-situ electrochemical pH control with a resin wafer electrodeionization (RW-EDI) device that continuously
shifts the pH of the process fluid between basic and acidic in sequential chambers (pH swing). This pH swing enables capture of
CO
2
from flue gas in the basic chamber followed by release (recovery) of the captured CO
2
(purified) in the acidic chamber of
the same device. The approach is based on the sensitivity of the thermodynamic equilibrium of CO
2
hydration/dehydration
reactions over a narrow pH range. The method enables simultaneous absorption (capture) of CO
2
from flue gas and desorption
(release) at atmospheric pressure without heating, vacuum, or consumptive chemical usage. In other words, the method
concentrates CO
2
from ∼15% in flue gas to >98% in the recovery stream. To the best of our knowledge, this is the first
experimental study focusing on simultaneous capture and release (recovery) of CO
2
using an electrochemical method. We
describe the method, the role of operating parameters on CO
2
recovery, and advancements in process design and engineering for
improved efficiency. We report on a method to enhance gas/liquid mixing inside the RW-EDI, which significantly increased CO
2
capture rates. We also discuss the importance of using an enzyme/catalyst in enhancing the reaction kinetics. CO
2
capture was
observed to be a strong function of gas and liquid flow rates and applied electrical field. Up to 80% of the CO
2
was captured from
a simulated flue gas stream with >98% purity. The results indicate that a narrow pH swing from 8 to 6 (near-neutral pH) could
offer a viable pathway for energy-efficient CO
2
capture if the reaction kinetics are enhanced. Carbonic anhydrase enzyme
enhances the reaction kinetics at near-neutral pH; however, the enzyme lost activity due to the instability at the operating
conditions. This observation highlighted the necessity of robust enzymes/catalysts to enhance kinetics of CO
2
recovery near-
neutral pH.
■
INTRODUCTION
Energy-efficient capture of CO
2
from power-plant flue gas is
one of the grand challenges to reduce greenhouse gas (GHG)
emissions and is crucial for improving the environmental profile
of the power generation industry. Coal-fired power plants
contribute about 35% of the total CO
2
emissions in the United
States and even higher in other countries.
1
A typical 600 MW
coal-fired power plant produces ∼460 ton/h of CO
2
.
2
This
represents a major hurdle for deploying fossil-fuel-based energy
generation technologies in a carbon-constrained world. Various
technologies have been evaluated for postcombustion CO
2
capture that includes adsorption,
3-5
absorption,
6-12
pressure
swing adsorption,
13,14
membrane separations,
2,15-19
cryogenic
separations,
20
ionic-liquid-based separations,
21,22
electrochem-
ical methods,
23,24
and biochemical methods.
25-28
Each present
technological challenge prevents them from achieving the CO
2
capture targets proposed by the U.S. Department of Energy
(DOE), i.e., 90% capture, while maintaining <35% impact on
the cost of electricity (COE).
29
Energy use reduces power
output, derating the plant, and is the primary contributor to
COE. Amine-based absorption, the most efficient method to
date, is unable to achieve the energy target.
9,10,19
The primary
driver of energy intensiveness is regeneration of the solvent that
requires parasitic energy inputs in the form of temperature
(steam) and/or pressure swing (vacuum) for stripping the
absorbed CO
2
. The CO
2
emission rate for a typical coal-fired
power plant is ∼0.83 kg/KWh, which translates to an emission
of 1 kg of CO
2
per 1.2 KWh of power generated from
pulverized coal.
30
Therefore, to achieve the DOE goal of <35%
COE, energy consumption must be <0.42 KWh/kg of CO
2
.
However, an economic analysis on the latest amine-based
capture technology revealed 85% COE, which corresponds to
∼1.0 KWh/kg of energy consumption.
19
Therefore, novel
methods with reduced energy consumption are required.
Methods must be designed that work efficiently at partial
pressures observed in flue gas (∼0.15 atm).
30
We designed an electrochemical method that captures CO
2
from flue gas and subsequently releases the captured, purified
CO
2
in a single device based on a pH-driven equilibrium shift
between gaseous CO
2
and bicarbonate ion.
31
The method
functions by in-situ electrochemical pH control using a system
Received: August 2, 2013
Revised: October 1, 2013
Accepted: October 7, 2013
Article
pubs.acs.org/IECR
© XXXX American Chemical Society A dx.doi.org/10.1021/ie402538d | Ind. Eng. Chem. Res. XXXX, XXX, XXX-XXX