Citation: Bartosik, D.; Szadkowski,
B.; Ku´ smierek, M.; Rybi ´ nski, P.;
Mirkhodzhaev, U.; Marzec, A.
Advanced Ethylene-Propylene-Diene
(EPDM) Rubber Composites Filled
with Raw Silicon Carbide or Hybrid
Systems with Different Conventional
Fillers. Polymers 2022, 14, 1383.
https://doi.org/10.3390/
polym14071383
Academic Editor: Emin Bayraktar
Received: 4 March 2022
Accepted: 26 March 2022
Published: 29 March 2022
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polymers
Article
Advanced Ethylene-Propylene-Diene (EPDM) Rubber
Composites Filled with Raw Silicon Carbide or Hybrid Systems
with Different Conventional Fillers
Dominik Bartosik
1
, Boleslaw Szadkowski
1,
* , Malgorzata Ku´ smierek
1
, Przemyslaw Rybi ´ nski
2
,
Ulugbek Mirkhodzhaev
3
and Anna Marzec
1,
*
1
Instituteof Polymerand Dye Technology, Faculty of Chemistry, Lodz University of Technology,
Stefanowskiego 16, 90-537 Lodz, Poland; 224011@edu.p.lodz.pl (D.B.);
malgorzata.kusmierek@dokt.p.lodz.pl (M.K.)
2
Institute of Chemistry, The Jan Kochanowski University, Uniwersytecka 7, 25-369 Kielce, Poland;
przemyslaw.rybinski@ujk.edu.pl
3
Department of Biophysics, National University of Uzbekistan, Tashkent 100174, Uzbekistan;
u.z.mirkhodjaev@gmail.com
* Correspondence: boleslaw.szadkowski@p.lodz.pl (B.S.); anna.marzec@p.lodz.pl (A.M.)
Abstract: We studied the effects of silicon carbide (SiC) and SiC hybrid systems with different conven-
tional fillers (silica, carbon black, graphene, hydrotalcite, halloysite) on the rheometric measurements,
crosslink density, mechanical performance, aging stability, morphology, thermal behaviour, and
flammability of ethylene-propylene-diene (EPDM) rubber composites. The hybrid filler systems
showed technically promising synergetic effects on the performance of the EPDM composites. A
pronounced reinforcing effect in EPDM composites filled with hybrid SiC filler systems was noted.
Tensile strength increased in the systems with carbon black, silica, and graphene nanoplatelets, by
21%, 37%, and 68%, respectively, compared to the neat EPDM. Dynamic-mechanical analysis (DMA)
revealed a shift of the glass transition temperature (Tg) of EPDM composites towards higher values
following the incorporation of hybrid SiC fillers, indicating that the mobility of the macromolecule
chains was restricted by the presence of filler particles. Importantly, the application of SiC as a filler in
EPDM rubber composites contributed to a considerable reduction in flammability, as demonstrated by
microscale combustion calorimetry (MCC). The most promising results were obtained for HAL/SiC
and LDH/SiC hybrid systems, which produced final composites with high flame retardancy and
good mechanical performance. The study highlights the significant potential of SiC and SiC hybrid
systems as effective fillers improving the properties of elastomer composites.
Keywords: elastomer composites; ethylene-propylene-diene rubber; silicon carbide; mineral fillers;
polymer composite properties; hybrid fillers
1. Introduction
Flame retardants are widely used in plastics, coatings, and rubbers to reduce the
risks of fire in applications in areas where safety is essential, such as aircraft, build-
ing/construction, public transport, and housings for electronic elements. Flame retardants
must be incombustible, or at least difficult to ignite and burn [1–3]. The main problem with
many flame retardant additives used in coatings as well as in plastic and rubber composites
is that they release toxic gases during thermal decomposition. This concerns compounds
with halogens, phosphorous, and metals. Legislation in industrialized countries has tended
towards prohibiting the use of some flame retardants. At the same time, there is a require-
ment for finished products with limited flammability [4,5]. As a consequence, there is much
interest from industry in finding efficient, cost-effective, and environmentally friendly
flame retardant systems [6]. Previous reports have focused on the use of hydrated fillers,
such as ATH and Mg(OH)
2
, which can act as flame retardants and smoke suppressor in
Polymers 2022, 14, 1383. https://doi.org/10.3390/polym14071383 https://www.mdpi.com/journal/polymers