Mater. Res. Soc. Symp. Proc. Vol. 1276 © 2010 Materials Research Society
Stress Ratio Effect on Fatigue Behavior of Aircraft Aluminum Alloy 2024 T351
M. Benachour
1
, A. Hadjoui
1
, M. Benguediab
2
, N. Benachour
3
1
Automatic Laboratory of Tlemcen, Mechanical Engineering Dpt, University of Tlemcen,
BP 230, Tlemcen, 13000, Algeria.
2
Physical Mechanics and Materials Laboratory, Mechanical Engineering Dpt,
University of Sidi Bel Abbes, 22000, Algeria
3
Department of Physics, University of Tlemcen, 13000, Algeria.
ABSTRACT
Aluminum alloy series 2xxx, 6xxx, 7xxxx and 8xxx enjoy the widest use in aircraft
structural applications. Among these materials, aluminum alloy 2024 remains the most
commonly used and especially in T351 temper situation. The fatigue crack propagation
behaviour of aluminum alloy 2024 T351 has been investigated using V-notch specimen in four
bending test. A series of stress ratios from 0.10 to 0.50 was investigated in order to observe the
influence of stress ratio on the fatigue life and fatigue crack growth rate (FCGR). The increase in
FCGR, which occurs as the stress ratio is increased from 0.10 to 0.50, is generally attributed to
an extrinsic crack opening effect. In T-S orientation and at low stress intensity factor, the
increasing of stress ratio increase the FCG. Experimental results are presented by Paris law when
coefficients C and m are affected by stress ratio. Contrary, at high stress intensity factor, the
effect of stress ratio is reversed. We notice a decreasing of fatigue crack growth rate with an
increasing of stress ratio. This effect may be explained by microstructure effect in (T-S) crack
growth. The analysis of stress ratio effect by Elber model, shown that this model gives bad
interpolation in this situation and the parameter characterized the crack closure factor will be
adjusted.
INTRODUCTION
The problem of fatigue behavior of materials in mechanical structures, machine parts, etc.
is a crucial point in predicting the fatigue life. In general, the fatigue process is depicted by three
distinct regions. Region I is associated with the growth of cracks with low K
th
, and is
commonly believed to account for a significant proportion of the fatigue life of a structure.
Region II has received the greatest attention as it is in this region where the „„Paris‟‟ crack
growth law “Paris” [1] can be applied. Several different variants of the Paris crack growth law
have evolved by many researchers [2-4]. Finally, region III is associated with rapid crack
growth. Predicting the fatigue crack growth rate at constant, variable or random loading is of
practical interest for many aeronautical applications, aerospace, automobile, etc. A major
concern of fracture mechanics is the influence of the stress ratio on the behaviour of cracks,
which is classically defined as: the ratio of minimum to maximum applied stresses. Many
empirical models for fatigue crack growth have been proposed in the literature to account for the
stress ratio dependence of FCG curves (Forman model [5]; Walker model [6]). It was argued that
the reason for this influence is the crack closure effect, which introduced first by Elber [7].