Pressure Effect on the Deposition in the a-Si:H Films by PECVD Process for Solar
Cell Applications
J. Plaza-Castillo
1
, A. García-Barrientos
2,3
, M. Moreno-Moreno
4
, K.Y.Vizcaíno
1
, J.A. Hoyo-Montaño
3
and G. Valencia-Palomo
3
1.
Department of Physics, Universidad del Atlántico, Barranquilla, Colombia.
2.
Department of Electronics, Autonomous University of Hidalgo State, Hidalgo, México.
3.
Department of Electronics, Instituto Tecnológico de Hermosillo, Sonora, México.
4.
Department of Electronics, INAOE, Puebla, Mexico.
The amorphous silicon (a-Si) is a material which has had a great acceptance in the microelectronic
industry field due to its low cost in comparison with the one of crystalline silicon (c–Si). This material
has a random network in its atomic structure, since its atoms are not located to either a specific angles or
distance. In 1969, Chittik et al. [1] added hydrogen to the amorphous silicon finding a beneficial effect,
since it saturated the defects of the network. This finding was key for the development of the amorphous
semiconductors. Thus, W. Spear and P. LeComber [2] showed that silicon has semiconducting
properties when together with a dopant gas such as phosphine and diborane. The hydrogenated
amorphous silicon (a-Si:H) appears as a promising material in the photovoltaic industry due to its high
absorption coefficient and low manufacturing cost [3,4]. Therefore, the optical and electrical properties
of a-Si:H films, such as transmittance, absorption coefficient, conductivity, activation energy and
thickness are very important. These properties can be optimized by the deposition process parameters,
such as power, frequency mode, argon flow rate, temperature and principally the pressure deposition [5-
7]. This parameter has influence in the transmittance, absorption coefficient and conductivity because is
proportional to deposition rate and stress (compressive). In this work, the a-Si:H films were fabricated
by the Plasma Enhance Chemical Vapor Deposition (PECVD) process at low frequency with a substrate
temperature of 300
o
C, varying the flow of hydrogen and dopant gases. In this way, implementing the
PECVD technique, thin films have been doped with PH
3
(n-type) and with B
2
H
6
(p-type). The procedure
was repeated with different values of flow of PH
3
and H
2
for the n-type films and B
2
H
6
and H
2
for p-
type ones. To investigate the effects of pressure on the deposition in the a-Si:H films, all experimental
parameters for various samples were kept constant except for the deposition pressure. The values of RF
power, substrate temperature, and deposition time were 10 W/cm
2
, 300°C, and 30 minutes, respectively.
On the other hand, the deposition pressure was varied to from 725 to 2500 mTorr in order to investigate
the effects of this parameter on the films structure. In each experiment, the films were deposited both on
glass as well as silicon substrates.
The characterization of samples and the evaluation of the process were done by the measurements of the
absorption coefficients, the conductivities, the activation energies and of the thickness of the films. In
the Figures 1(a) and (b), we show the AFM images for the n-type and p-type, respectively, with different
deposition pressure values. For both cases, for low deposition pressure values the nanoclusters do not
appear, however these appear when the deposition pressure increase, this study reports the analysis of Si
nanoparticles of approximately 1.5 nm in size, see Figure 1(f). A graph of absorption coefficient of a-
Si:H layer as a function of wavelength is shown in Figure 1(c) and (d), for n and p type, respectively.
Note how the absorption coefficient of the a-Si:H drops near its band gap. In this sense, the Figure 1(e)
presents the band gap as a function of deposition pressure, we can see the same band gap value, in both
type films, for deposition pressure at 2000 mTorr. And due to high absorption coefficient, only 1 μm
Paper No. 0149
297
doi:10.1017/S1431927615002287 © Microscopy Society of America 2015
Microsc. Microanal. 21 (Suppl 3), 2015