Journal of Cleaner Production 357 (2022) 131971
Available online 27 April 2022
0959-6526/© 2022 Elsevier Ltd. All rights reserved.
Reuse and stabilization of sulphide mine tailings as fne aggregate for
construction mortar
Anthony Andrews
a, *
, Edward F. Nyarko
a
, Albert A. Adjaottor
a
, Elsie Nsiah-Baaf
b
,
Mark Adom-Asamoah
c
a
Department of Materials Engineering, College of Engineering, Kwame Nkrumah University of Science and Technology, Kumasi, Ghana
b
UTS-Boral Center for Sustainable Building, Botany, Australia
c
Department of Civil Engineering, College of Engineering, Kwame Nkrumah University of Science and Technology, Kumasi, Ghana
A R T I C L E INFO
Handling Editor: M.T. Moreira
Keywords:
Sulphide mine tailings
Stabilization
River sand
Fine aggregate
Masonry mortar
ABSTRACT
The processing of low-grade sulphide gold ores generates a signifcant volume of tailings which impacts the
environment. The reuse of sulphide mine tailings as a substitute for sand in construction mortar offers the ad-
vantages of reducing costly tailings management whilst promoting sustainable construction. However, the
acceptance of mine tailings as alternative sand for construction depends on its effective stabilization during use.
In this study, hardened mortar cubes have been prepared by varying the substitution of river sand with sulphide
mine tailings. The stabilization effects of cement, cement-lime and cement-pozzolana on sulphide mine tailings
have been investigated. The water demand, slump behaviour, bulk density, water absorption, compressive
strength, and X-ray diffraction (XRD) were examined to observe the physical and mechanical properties of the
mortars. The water demand and bulk density decreased whilst the slump value and water absorption increased
with increased tailings replacement. The highest 28-day compressive strength of 12.2 MPa was achieved at 25%
tailing replacement with a cement binder. Cement proved to be the best binder for the stabilization of the tailings
which was followed by cement-pozzolana and cement-lime respectively.
1. Introduction
Mining generates huge quantities of solid wastes in the form of waste
rocks and mine tailings (Benarchid et al., 2019). The mine tailings are
fned grained slurries after processing the ore (Simonsen et al., 2020). As
the high-grade ores get depleted, the use of technology has enabled the
processing of low-grade ores thus increasing the volume of tailings
generated (Yang et al., 2021). Tailings are often stored for short to
medium term in impoundments while waste rocks are often stored in
gravity pits. Tailings, having gone through metallurgical processing
such as milling and leaching, often contain harmful concentrations of
cyanide, heavy metals and other chemical contaminants. Improper
disposal of the tailings poses a threat to the environment including Acid
Mine Drainage (AMD) (Dold, 2014; Benarchid et al., 2019), the collapse
of a storage facility (Macklin et al., 2003), and soil contamination
(Simonsen et al., 2020). Environmental regulations are imposing stricter
limitations on mine tailings storage practices (Xiaolong et al., 2021).
Additionally, the storage of mine tailing in impoundments requires
costly maintenance (Kiventer¨ a et al., 2016). Proper management and
utilization of mine tailings have the potential to contribute to environ-
mental protection whilst enjoying some economic benefts (Qi and
Fourie, 2019). Recently, attempts have been made to reuse and recycle
mine tailings (Argane et al., 2016) and waste rocks (Adom-Asamoah and
Afrifa, 2010) as aggregates in concrete, cementitious material (Simon-
sen et al., 2020) or cement paste backfll (Tariq and Yanful, 2013; Qi and
Fourie, 2019) applications. It has been reported that some mine tailings
contain clay minerals and can be used as a component in alkali-activated
blends (Kotwica et al., 2018a). Thus the reuse of mine tailings in con-
struction can either partially replace cement or act as fne aggregates in
concrete. For instance, a 30% binder replacement with gold mine tail-
ings as a cementitious material was found to reduce CO
2
emissions from
cement production by about 22% (Ince, 2019). The utilization of mine
tailings in construction constitutes a paradigm shift in tailings man-
agement techniques that can reduce volumes of mine wastes whilst
mitigating their environmental impacts. The characteristics of tailings
markedly depend on the mineralogy of the ore deposit and the
* Corresponding author.
E-mail address: aandrews.coe@knust.edu.gh (A. Andrews).
Contents lists available at ScienceDirect
Journal of Cleaner Production
journal homepage: www.elsevier.com/locate/jclepro
https://doi.org/10.1016/j.jclepro.2022.131971
Received 2 December 2021; Received in revised form 9 March 2022; Accepted 22 April 2022