31
ISSN 2070-0504, Catalysis in Industry, 2017, Vol. 9, No. 1, pp. 31–38. © Pleiades Publishing, Ltd., 2017.
Original Russian Text © Ameer Abed Jaddoa, T.R. Bilalov, F.M. Gumerov, F.R. Gabitov, Z.I. Zaripov, R.S. Yarullin, A.A. Pimerzin, P.A. Nikul’shin, 2016, published in Kataliz
v Promyshlennosti.
Supercritical Fluid CO
2
-Extraction Regeneration of Nickel–
Molybdenum Catalyst for Hydrotreatment
Ameer Abed Jaddoa
a, c
, T. R. Bilalov
a,
*, F. M. Gumerov
a
, F. R. Gabitov
a
, Z. I. Zaripov
a
,
R. S. Yarullin
b
, A. A. Pimerzin
d
, and P. A. Nikul’shin
d
a
Kazan National Research Technological University, Kazan, Tatarstan, 420015 Russia
b
OAO Tatneftekhiminvest Holding, Kazan, Tatarstan, 420061 Russia
c
University of Technology, Baghdad, 10066 Iraq
d
Samara State Technical University, Samara, 443100 Russia
*e-mail: t.bilalov@yandex.ru
Received July 26, 2016
Abstract⎯Results from studying the supercritical fluid СО
2
-extraction regeneration of DN-3531 industrial
nickel–molybdenum hydrotreatment catalyst in the temperature range of 323.15–383.15 K, at pressures of up
to 30 MPa, and with modification of the basic extragent with such polar compounds as chloroform, metha-
nol, ethanol, acetone, and dimethylsulfoxide (DMSO), are presented. The order of modifiers corresponds to
the increase in the solubilizing ability of modified supercritical carbon dioxide (SC-СО
2
) with respect to cat-
alyst-deactivating deposits. With DMSO as the most efficient modifier, however, not only are deactivating
compounds removed but nickel and molybdenum as well, considerably reducing the final activity of a regen-
erated sample. During extraction regeneration, the content of coke in the catalyst is reduced by two-thirds,
while the specific surface area and the pore volume grow. The activity of the deactivated catalyst in diben-
zothiophene hydrodesulfurization (HDS) and naphthalene hydrogenation grows by several hundred per cent
after one-time SC-CO
2
treatment and is 2.5 times higher than for a sample regenerated using the traditional
oxidative method.
Keywords: Ni–Mo catalyst, hydrotreatment, extraction regeneration, supercritical carbon dioxide, diben-
zothiophene, naphthalene
DOI: 10.1134/S2070050417010020
INTRODUCTION
Supercritical fluid technologies (SCFT) based on
the use of working media in sub- and supercritical
fluid states are a promising and innovative field of
science. Combining the advantages of the gaseous
and liquid states of working media, supercritical
fluids considerably intensify heat and mass transfer
processes. With supercritical fluid media, there is
no phase interface, surface tension, or capillary
effect. This makes them highly able to penetrate
into porous structures and opens up great possibili-
ties in problems of heterogeneous catalyst synthesis
and regeneration.
In industry, heterogeneous catalysts are tradition-
ally regenerated using air–nitrogen mixtures pumped
through reactors at pressures of 0.24–0.26 MPa and
temperatures of up to 870 K [1]. This process is
energy-intensive and leads to the gradual sintering of a
catalyst’s active phase particles, which in turn limits its
service life and restored activity.
The SC-CO
2
extraction process studied in this
work could offer an alternative to this process. The
characteristics of the traditional and supercritical fluid
CO
2
-extraction processes are compared in Table 1 in
the context of the heterogeneous catalyst regeneration
problem. The advantages of the supercritical fluid
extraction (SCFE) process are quite obvious, which is
why the SC-СО
2
-extraction regeneration of heteroge-
neous catalysts is attracting great interest from
researchers [4–13] and has already been implemented
in industry [14, 15].
The deep hydrotreatment of oil fractions for the
production of ultrapure fuels with sulfur contents of
less than 10 ppm is currently possible only with the use
of highly efficient hydrodesulfurization (HDS) cata-
lysts. Since the costs of purchasing new hydrotreat-
ment catalysts are very high, the maximum restoration
of the catalytic activity of waste catalysts during regen-
eration and their reuse have become problems of great
interest. The aim of this work is to study the possibility
of regenerating industrial Ni–Mo hydrotreatment cat-
alyst via SC-СО
2
treatment, and the effect of organic
additives (cosolvents) on the efficiency of removing
coke deposits.
DOMESTIC CATALYSTS