Journal of Power Sources 172 (2007) 358–362
Short communication
The mathematical expression for kinetics of electrophoretic
deposition and the effects of applied voltage
Sian-Jie Ciou
a
, Kuan-Zong Fung
a
, Kai-Wei Chiang
b,∗
a
Department of Materials Science and Engineering, National Cheng Kung University, Tainan 70101, Taiwan
b
Department of Geomatics, National Cheng Kung University, Tainan 70101, Taiwan
Received 17 July 2007; accepted 24 July 2007
Available online 28 July 2007
Abstract
Electrophretic deposition (EPD) is a ceramic process. Although the kinetics for EPD have been established. However, there are still some
ambiguities. In present study, a modified kinetic model was applied to describe the completely different behavior of EPD at -10 and -40 V
respectively. The variation of the concentration profile during electrophoretical deposition at -10 and -40 V was simulated to explain what
affected the EPD process. Based on the simulation, the depletion of colloidal particles near the electrode may be responsible for the EPD kinetic
behaviors.
© 2007 Elsevier B.V. All rights reserved.
Keywords: Electrophoretic deposition; YSZ; LSM; Finite element method; Kinetics
1. Introduction
Electrophoretic deposition (EPD) is a two-step process: First,
the charged colloidal particles in the suspension migrate to the
electrodes under an external electric field. This migration step
involves the bulk properties of the colloidal suspension, such
as conductivity, viscosity, particle concentration and dispersion,
and the surface-charge density and the local field strength in
the bath [1,2]. Secondly, the deposition step involves a complex
combination of electrochemical and aggregation phenomena.
Producing a dense and coherent deposition layer requires that
the particles release their surface charge at the electrode [3].
Although several efforts have been devoted to study this pro-
cess, there are still many parameters that must be considered
to control the formation of EPD, leading to a highly nonlin-
ear relationship between those parameters [4]. In the present
study, a correction which describes the potential variation during
electrophoretic deposition [5] was introduced into the proposed
kinetic expression of EPD [6]. The kinetic behavior of EPD was
explored using this modified kinetic model. Furthermore, differ-
ent applied voltages were used to investigate their influence on
EPD kinetics.
∗
Corresponding author. Tel.: +886 6 2757575x63829.
E-mail address: kwchiang@mail.ncku.edu.tw (K.-W. Chiang).
2. Theoretical background
2.1. The factors affecting EPD
The mechanisms of EPD include charged colloidal particles
in solution moving under an applied external voltage, and a
deposition of particles onto an electrode where charge transfer
takes place. Two groups of parameters determine the charac-
teristics of this process: (a) the specifics of suspensions and
(b) the physico-chemical parameters of the electrochemical
cells.
For the EPD of particles, part of the current carries either the
charged particles or free ions in the solution, so the number of
deposited particles is not only relative to current. It is believed
that the accumulated ions at the electrodes restrict subsequent
deposition [7]. However, the number of free ions is generally
small in organic suspensions, such as in ethanol. In this sense,
the influence of the accumulation of ions is negligible in the
initial period.
The first attempt to correlate the number of particle with
the affecting parameters of EPD was made by Hamaker and
Avgustnik et al. [8]. The Hamaker law can be expressed as
w =
t
1
t
2
fμEAC dt (1)
0378-7753/$ – see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.jpowsour.2007.07.046