Polyurethane Nanofıber Webs for Sensor and Actuator Applications in
Microelectromechanical Systems (MEMS)
Mustafa M. Demir, Mansoor Naseer, Thomas F. Bechteler, Yasar Gurbuz, Yusuf Z. Menceloglu
Sabanci University
Faculty of Engineering and Natural Sciences
Orhanlı-Tuzla, 34956 Istanbul/Turkey
ABSTRACT
Sensor application of Polyurethane Nanofiber Webs (PNW) has been explored in this study.
PNW were prepared by electrospinning of the polyurethane solution in dimethylformamide. Silver
nanoparticles with a size of 60 nm on PNW were produced by precipitation of AgNO 3 in alkaline
media. A micromachined capacitive pressure sensor has been designed using a special elastic and
conducting thin membrane (PNW) as an active electrode sensing the pressure. With an additional
inductor and a metal-semiconductor field effect transistor (MESFET), a microwave oscillator has
also been designed as part of the system. The capacity variation due to changing pressure results in a
frequency shift of this oscillator. This frequency shift is measured and corresponds to the pressure.
The simulations performed on this structure show a very good linearity over a wide range of applied
pressure which could be detected by change in oscillator frequency. These results indicate that an
implementation of PNW as an active material in capacitative sensing applications of
MicroElectroMechanical Systems (MEMS) could be feasible.
INTRODUCTION
The application of conducting fibers as a sensing element is a new challenge in
microelectronics. In a fluid flow system, a MEMS based sensor can be used to convert the pressure
into a readout. The sensor is an elastic membrane which conducts electricity and recover itself upon
deformation. Displacement due to bending vary the resistance of the membrane, that is the
stimulus. The key to the success of producing sensor is metallization of electrospun polyurethane
mat that provides all the requirements. Electrospinning is a new method for forming nanoporous
fibrious membrane composed of randomly distributed submicron diameter fibers. When compared
thin films of conductive polymers, nanofibers have been found superior in sensing devices [1].
Such thin fibers provide high surface area to mass ratio, e.g. 100 m
2
/g for a fiber with a diameter of
50 nm. An interesting aspect of these high-surface area material is the rapid response. Fibers
electrospun from solutions of polyurethanes have good elasticity and strength [2]. Higher strength
can be achieved by preparing uniaxially aligned nanofibers [3]. The electrospinning process has
been well established for insulating polymer. Resistance to conduct charges is a problematic issue
for use with the device fabricaton that require conductivity. Metallization of electrospun nanofibers
was studied earlier by Yang et all who prepared silver nanoparticles on polyacrylonitrile nanofiber
and achieved conductivity on the order of 100 nS cm
-1
[4]. In the present work, silver nanoparticles
were precipitated on the electrospun nanofibers from its salt solution. The conductivity of
electrospun mat we have prepared is expected to be similar with their samples.
EXPERIMENTAL
Elastic web has been prepared by electrospinning of polyurethane solution. Polyurethane
(Mw = 25 kg/mol) was dissolved in dimethylformamide and homogenous solution was held in a
Mat. Res. Soc. Symp. Proc. Vol. 782 © 2004 Materials Research Society A5.29.1