PROOF COPY [MD-06-1364] 013707JMD PROOF COPY [MD-06-1364] 013707JMD Saeema Ahmed Department of Mechanical Engineering, Technical University of Denmark, DK-2800 Kgs. Lyngby, Denmark e-mail: sah@mek.dtu.dk An Industrial Case Study: Identification of Competencies of Design Engineers This paper describes the findings from an empirical study carried out with engineers in senior roles within a large company manufacturing complex products. This research aimed to identify the types of knowledge that are important for design engineers. Twenty four knowledge categories were identified and the importance of these for design engi- neers in industry was investigated. In addition, the number of years of relevant experi- ence required to become an expert in these types of knowledge was investigated. Knowl- edge related to the process was perceived as more important to those related to the product. However, the number of years to become an expert in process knowledge was found to be lower than for product knowledge, despite process knowledge being per- ceived as more important. The findings of this research contribute to the education and training of design engineers. DOI: 10.1115/1.2723807 Keywords: empirical studies, professional design knowledge, experience, competencies 1 Introduction Knowledge and experience play an important role in engineer- ing design and managing this knowledge is a concern. Design engineers utilize many different types of knowledge during their design activities. Through identifying and describing these types of knowledge together with those which may be important in the future, the gaps between the knowledge developed through cur- rent educational programs and the knowledge developed through practice can be understood. The understanding of knowledge and skills for design engineers is of interest, from a number of perspectives: Educational—understanding the competencies that are devel- oped through, education programs. Research—understanding knowledge that is developed as a re- sult of experience in engineering practice highlights knowledge that is learned outside of educational programs. Industry—internal company reviews to ensure appropriate training is provided to their employees and appropriate recruit- ment is identified. The approach adopted in this paper is to understand the types of knowledge that are perceived as important for design engineers, by those in the field, i.e., in industry. An empirical study was carried out from both a research and industry perspective, the research findings and their possible implications for education are discussed here. In contrast, the vast majority of descriptions of knowledge and skills required in professional practice tend to be normative in nature 1. Both literature from empirical studies of professional practice and normative views of knowledge that are relevant in engineering design in practice and engineering design education are discussed, with the focus upon knowledge that is relevant in industrial practice. Knowledge and competences are discussed in the following sections. 1.1 Competence and Knowledge. In occupational or profes- sional contexts, competence generally denotes the capacity of an individual to successfully complete a certain task or job according to formal or informal criteria. Competence refers both to the re- quirements of the work situation or task and to a person’s knowl- edge and skills and abilities, based not only on cognitive factors, but also on noncognitive factors, e.g., motivation and self- confidence 2. Therefore, competence is related to the level of ability to apply knowledge; hence an understanding of different levels of expertise is required in order to understand competence. The Unit for the Development of Adult Continuing Education UDACEdescribe competence as concerned with the ability to do a particular activity to a prescribed standard and state the fol- lowing implications 3: 1Competence must have a context. 2Competence is an outcome and describes what a person does rather than the learning process. 3In order to measure ability there must be clearly defined standards through which performance is measured. 4Competence is a measure of what someone can do at a particular point in time. Design engineers have different combinations of competencies, and any industry, company, or project requires design engineers with differing competencies. Changes in the competencies that are required from design engineers as a profession, result from a num- ber of reasons. Trends in society, and industry as a whole can result in changes in the competencies that are required from engi- neers, these may be limited to a particular sector or geographical location. Secondly, current trends in industry, and the impact of these to design engineers may result in the need of educational programs to react to the demands of competencies required in industry as a result of such trends. Trends in industry to shift work from G8 countries to offshore locations, often result in long-term, if not permanent, commitments. The implications from this in- clude ensuring that an engineer, working locally, can bring value to the marketplace, in respect of a higher salary 4. Identification of the competencies that are important for design engineers as is the aim of the paper, can lead to understanding how design en- gineers working locally can create value to the marketplace. Fur- ther implications that emerged from the study conducted as part of this paper, is the need for engineers to respond to the shift from local to international collaborations, with implications of having cross-cultural communication skills, and an ability to manage globally-distributed teams. 1.2 Competencies for Professional Practice. A survey con- ducted with Danish engineering companies by the Danish Acad- Contributed by the Design Education Committee of ASME for publication in the JOURNAL OF MECHANICAL DESIGN. Manuscript received September 26, 2006; final manuscript received March 14, 2007. Review conducted by Philip E. Doepker. Paper presented at the ICED 2005. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 Journal of Mechanical Design JULY 2007, Vol. 129 /1 Copyright © 2007 by ASME PROOF COPY [MD-06-1364] 013707JMD