Effect of Additives in the Reaction Medium on Noncatalytic Ester
Production from Used Frying Oil with Supercritical Ethanol
Ana Carolina de Araú jo Abdala,
†
Talita Amabile da Silva Colonelli,
†
Caroline Portilho Trentini,
‡
J. Vladimir Oliveira,
§
Lú cio Cardozo-Filho,
∥
Edson Antonio da Silva,
†
and Camila da Silva*
,†,‡
†
Program of Post-Graduation in Bioenergy, State University of West Parana ́ (UNIOESTE), Faculdade Street 645, Jardim La Salle,
Toledo, Parana ́ 85903-000, Brazil
‡
Department of Technology, Maringa ́ State University, (UEM), Umuarama, Parana ́ 87506-370, Brazil
§
Department of Chemical and Food Engineering, Federal University of Santa Catarina (UFSC), C.P. 476, Florianó polis, Santa
Catarina 88040-900, Brazil
∥
Department of Chemical Engineering, Maringa State University (UEM), Av. Colombo 5790, Maringa, Parana ́ 87020-900, Brazil
ABSTRACT: In this study, the noncatalytic production of ethyl esters from used frying oil (UFO) in a continuous process was
evaluated under supercritical conditions. Experiments were performed with the objective of evaluating the effect of the addition
of water, a co-solvent (n-hexane), and ethyl esters to the reaction medium, applying different temperatures and keeping the
oil:ethanol mass ratio (1:1), pressure (20 MPa), and residence time (40 min) fixed. The results demonstrated that the formation
of fatty acid ethyl esters (FAEE) is favored at higher temperatures. The addition of 5 wt % water increased the yield, while no
significant effect (p > 0.05) was noted with the addition of 10 wt % water. The addition of cosolvent and ethyl esters in the range
investigated plays a vital role in maximizing the FAEE yields for most conditions studied. The presence of water and cosolvent
reduced the degree of fatty acids decomposition, while the addition of ethyl esters increased this parameter. The effect of the
residence time was investigated applying the best conditions observed and good reaction yields (>85 wt %) were achieved under
different conditions.
1. INTRODUCTION
In the Brazilian context, soybean oil is the main feedstock used
for biodiesel production;
1
however, recently, other feedstocks
have been considered, because of the fact that the cost of the
raw materials represents the highest percentage of the total
production cost.
2
In this context, the use of waste oil as a raw
material for biodiesel production is an interesting alternative,
considering its low cost and high availability; it also involves the
reuse of a material with high pollution potential.
3,4
In Brazil,
cooking oil consumption by the population generates ∼3
billion liters of waste oil per year.
5
The quality standards for the
use of frying oils in Brazil are established by Anvisa,
6
which
determined that the free fatty acids (FFA) content should not
exceed 0.9% and the content of polar compounds should not be
greater than 25%. It has been reported that waste oil as a raw
material can easily be adapted to biofuel production, since it is
appropriate for reuse.
7
Ruiz-Me ́ ndez et al.
8
published useful
information regarding the compounds present in used frying
oils (UFOs), along with data on the characterization of the
biodiesels obtained from them. The same authors reported that,
during frying, polymers, dimers, oxidized triacylglycerides,
diacylglycerides, and FFA are formed and some of these
compounds cannot be converted to alkyl esters. The
disadvantages associated with the use of biodiesel include
higher emissions of nitrogen oxides, compared with mineral
diesel fuel,
9
and the use of UFOs can be associated with the
emission of nitrogen compounds derived from proteinaceous
compounds present in these oils. However, this increase in the
nitrogen oxide emissions can be addressed through the proper
treatment of the combustion exhausts.
This feedstock has high levels of FFA and water, which can
compromise the performance achieved in the conventional
homogeneous alkali-catalyzed process. To avoid this adverse
effect, the used of an alcohol under supercritical conditions can
be applied. In this method, the presence of FFA can lead to
simultaneous transesterification, hydrolysis, and also esterifica-
tion
10
(and, hence, higher reaction yields
11,12
). In relation to
alcohol, Brazil is one of the largest producers of ethanol in the
world, the production technology is well-established and the
industrial plants installed have a large capacity.
The use of supercritical conditions in the transesterification
of vegetable oils provides better solubility between the phases
and decreased limitations to mass transfer. Also, the reaction
rate increases significantly in the supercritical state and thus the
reactions are completed in shorter periods and simpler
separation and purification steps are involved.
13,14
In addition,
it has been shown that the energy consumption associated with
the supercritical method is very similar to that of processes
involving homogeneous alkaline catalysis.
15,16
The transesterification of vegetable oils under supercritical
conditions requires operation at elevated temperatures and
pressures as well as the use of a high amount of alcohol in order
to obtain satisfactory yields. This results in the disadvantage of
Received: November 15, 2013
Revised: April 22, 2014
Published: April 22, 2014
Article
pubs.acs.org/EF
© 2014 American Chemical Society 3122 dx.doi.org/10.1021/ef402253e | Energy Fuels 2014, 28, 3122−3128