International Journal of Membrane Science and Technology, 2015, 2, 39-46 39
E-ISSN: 2410-1869/15 © 2015 Cosmos Scholars Publishing House
Recycling of Polysulfone: Study Properties of Membranes
Mayank Saxena
1
, Saroj Sharma
2
and A. Bhattacharya
1,*
1
Reverse Osmosis Division,
2
Electro-Membrane Process Division, CSIR-Central Salt and Marine Chemicals
Research Institute (CSIR-CSMCRI), Council of Scientific & Industrial Research (CSIR), G. B. Marg,
Bhavnagar- 364 002, (Gujarat), INDIA.
Abstract: Many significant developments regarding membranes have been taken place in past few decades. The wet
phase inversion is a simple method to prepare asymmetric polysulfone membranes. Membranes were fabricated from
polysulfone using N,N dimethyl formamide (solvent) and water (non-solvent) and permeation properties were
investigated. We have explored the differences in performances of the membranes prepared from consecutive phase
inversion of polysulfone. The effect of addition of sodium lauryl sulphate and their multi stage phase inversion were also
studied. Functional group ruination/formation, Morphology, hydrophobicity, MWCO were analysed from different
analytical instruments (viz. SEM, FTIR-ATR, TGA, contact angle, GPC). Fourier Transform Infrared (FTIR-ATR) spectra
of polysulfone membranes were analysed to identify the variations of the bonds. The results obtained from water
permeation experiments showed that consecutive phase separation of polysulfone increased the water permeability of
the membranes. The polysulfone membranes resulted from multistage phase separation showed decreasing trend in
separation for polyethylene oxide (PEO, 200kDa) as well as Bovine Serum Albumin (BSA, 66 kDa).
Keywords: Polysulfone, N,N dimethyl formamide, Wet phase separation, Bovine Serum Albumin.
INTRODUCTION
Polysulfones (PSf) are well-known high temperature
amorphous engineering thermoplastic materials. The
PSf has attracted the polymer scientists for its excellent
characteristics, such as good solubility in a wide range
of aprotic polar solvents, high thermal resistance (150-
170
o
C), good chemical resistance over a wide range of
pH, good oxidative resistivity, high mechanical
resistance of the films (fracture, flexure, torsion),
moderate reactivity in aromatic electrophilic
substitutions reactions (sulfonation, nitration, chlorome-
thylation, acylation, etc.) [1, 2]. The PSf can be molded,
extruded, and thermoformed into a wide variety of
shapes for different applications. Due to all these
features, PSf and it derivatives have been widely used
as new functional materials in various fields such as;
biochemical, industrial and medical applications, as a
high performance technological/biomedical material,
but mostly in membranes for separation technologies
(ultra filtration, reverse osmosis, or gas separation) [3-
10].
It has been found that mostly the modification of
polysulfone has been achieved chemically (by
chloromethylation, suphonation, grafting of suitable
monomers on to membrane surface etc.) to get the
polymer of desired properties for its specific
applications viz. fuel cell, pH responsive membrane
*
Address correspondence to this author at the Reverse Osmosis Division
CSIR-Central Salt and Marine Chemicals Research Institute (CSIR-CSMCRI),
Council of Scientific & Industrial Research (CSIR), G. B. Marg, Bhavnagar- 364
002, (Gujarat), INDIA; Tel: 91-0278-2567760-7610; Fax: 91-0278-2567762;
E-mail: bhattacharyaamit1@rediffmail.com
etc. [11-16]. Apart from its functionality, the formation of
controlled pores is another criterion to form better
membranes. There are many techniques to form pores
on the membranes such as incorporation of porogens
in the membrane which can be destructed thermally,
leached after particular reaction [17-20]. The porosity in
PSf was introduced by embedding calcium carbonate
nanoparticles in the bulk polymer [21].
Here in this particular study we have approached
simple wet phase inversion technique. The demixing of
solvent–non-solvent is the basic mechanism of the
formation of pores in polymer membrane. In the
present study phase inversion steps are enhanced to
study the property profiles of PS membranes from
different steps. The present study is conceptualised
focusing the justification of reusability of polysulfone,
once phase-inversion has done.
MATERIALS AND METHODS
Materials
Polysulfone (PSf) pellet (Udel P-3500, Solvey
Advanced Polymers, USA), Non-Woven polyester
fabric (Filtration Sciences Corp., USA), N,N dimethyl
formamide (Merck, India), Sodium lauryl sulphate (SLS,
SD fine chemicals, India) were used for the preparation
of membranes. Polyethylene Oxide (Mw 200kDa)
(Sigma-Aldrich) was used as markers for the
characterization of membranes in terms of separation
abilities. Bovine serum albumin (BSA) (Mw 66kDa)
(Sigma-Aldrich, USA) was used to study the separation
performances of the membrane. Milli-Q water was used
in the experiment.