A technique for nanopatterning diverse materials
János Szívós
a,b,
⁎, Miklós Serényi
a
, Szilárd Pothorszky
a
, András Deák
a
, Gábor Vértesy
a
, György Sáfrán
a
a
Institute for Technical Physics and Materials Science, Centre for Nuclear Research, Hungarian Academy of Sciences, H-1121 Budapest, Konkoly-Thege M. út 29–33, Hungary
b
Doctoral School of Molecular- and Nanotechnologies, University of Pannonia, H-8200 Veszprém, Egyetem utca 10, Hungary
abstract article info
Article history:
Received 18 August 2016
Revised 17 January 2017
Accepted in revised form 22 January 2017
Available online 23 January 2017
A fast and high throughput technique has been proposed for the preparation of ordered nanopatterns. A self-or-
ganized monolayer of silica nanospheres (Langmuir-Blodgett film) is laid on and its hexagonal pattern is trans-
ferred to the sample surface by means of RF plasma etching. The technique was developed with the aim to
fabricate nanopatterns onto surfaces or thin films of diverse materials. It is a fast, low cost, environmentally
sound technique for the fabrication of hexagonal patterns of feature size down to a few ten nanometers. The
mechanism and the parameters of RF plasma patterning affecting the nanostructure formation were revealed
in sputter deposited Pt layers by means of scanning and transmission electron microscopy techniques. Moreover,
the versatility of the proposed method is demonstrated by fabricating hexagonal patterns in samples of various
metals, semiconductors, and insulators.
© 2017 Elsevier B.V. All rights reserved.
Keywords:
Nanopatterning
Langmuir-Blodgett film
RF plasma etching
Ordered nanostructures
Thin films
1. Introduction
Many fields of the leading edge technology (microelectronics and
-mechanics, computer industry) are in a constant need of cheap and
high-throughput nanoscale fabrication processes. Therefore, high re-
search interest is given on the nanoscale modification of various mate-
rials. This includes nanopatterning i.e. the preparation of nano-size
ordered structures of surfaces and thin films. Nanopatterned metal
layers need to be applied in the fields of nanolithography [1],
nanoelectromechanical systems (NEMS) [2], energy harvesting [3],
semiconductor devices [4] and solar cells [5]. Metal nanostructures
can be used as chemical catalysts [6], and even biosensors made with
flexible nanopatterned metal electrodes can detect enzymes by modify-
ing pattern period and size [7]. Moreover, nanopatterned metal lines
serve as barriers to lateral mobility of the supported lipid membrane [8].
The high need to develop bit patterned magnetic recording media
(BPM) [9] is one of the main boosts in the progress of the
nanopatterning techniques. There are several techniques for the fabrica-
tion of ordered nanostructures classified as both top-down (e-beam li-
thography [10], nanoimprinting [11], focused ion beam lithography
(FIB) [12]) and bottom-up (electron beam induced- or focused ion
beam deposition (EBID or FIBD) [13] [14], molecular self-assembly
[15]) techniques. Almost all processes mentioned here suffer from
high costs and low throughput. A hybrid method, the nanosphere li-
thography [16] [17] can be a promising option. The present authors
proposed, earlier, a fast and low cost approach for patterning AlO
x
layers
of various microstructures [18]. That comprises a treatment of the sur-
face through a monolayer of silica nanoballs (LB film) by means of a
pulse of an UV-laser of 30 ns pulse length. A cratering of the oxide occurs
due to the absorbed high energy at the focus spots of the individual sil-
ica nanosphere lenses. Unfortunately, the absorption mechanism of the
laser light is different for metals and insulators [19], that in normal case,
paralyze the application for metals; it is likely that an extreme short
(femtosecond) pulse UV laser would be necessary [20] for patterning
metal surfaces.
There are a few techniques that utilize LB film as template for
nanopatterning [21,22,23,24]. These actual processes have serious
drawbacks compared to the method proposed in this paper. First, the
size of the nanospheres of the LB films applied at the existing techniques
is typically 5–10 times larger than that of produced and utilized in the
present work. Furthermore, the existent processes employ reactive ion
etching [25] that requires expensive and harmful gases (e.g. SF
6
or
CF
4
). Last but not least, reactive ion etching is, obviously material
selective.
The subject of this work is to develop a fast, cheap and high through-
put method for the direct fabrication of ordered nanoscale patterns in
wide range of materials including metals. The here proposed technique
does not involve wet etching so we consider it as environmentally
sound. A monolayer of hexagonally self-assembled silica nanospheres
prepared by the Langmuir-Blodgett (LB) technique [26,27] is applied
as a template for further treatment of the surface. The nanopatterning
is realized by RF plasma etching of the samples through the LB film.
The RF plasma etching is advantageous because, beside metals and
semiconductors, it is applicable for etching insulating materials, as
well. Thanks to the fact that both LB films and RF plasma can be applied
Surface & Coatings Technology 313 (2017) 115–120
⁎ Corresponding author at: Institute for Technical Physics and Materials Science, Centre
for Nuclear Research, Hungarian Academy of Sciences, H-1121 Budapest, Konkoly-Thege
M. út 29–33, Hungary.
E-mail address: szivos@mfa.kfki.hu (J. Szívós).
http://dx.doi.org/10.1016/j.surfcoat.2017.01.088
0257-8972/© 2017 Elsevier B.V. All rights reserved.
Contents lists available at ScienceDirect
Surface & Coatings Technology
journal homepage: www.elsevier.com/locate/surfcoat