A Flexible plastic-stainless steel dye-sensitized solar cell
based on organic T
À
/T
2
electrolyte
Samuk Pimanpang
1,2,3
, Madsakorn Towannang
1
, Anongnad Thiangkaew
1
, Wasan Maiaugree
1
,
Pikaned Uppachai
1
, Wirat Jarernboon
4
and Vittaya Amornkitbamrung
1,2,3,
*
,†
1
Department of Physics, Faculty of Science, Khon Kaen University, Khon Kaen 40002, Thailand
2
Nanotec-KKU Center of Excellence on Advanced Nanomaterials for Energy Production and Storage, Khon Kaen 40002, Thailand
3
The Integrated Nanotechnology Center, Khon Kaen University, Khon Kaen 40002, Thailand
4
College of Nanotechnology, King Mongkut’s Institute of Technology Ladkrabang, Chalongkrung Road, Ladkrabang, Bangkok 10520, Thailand
SUMMARY
Flexible dye-sensitized solar cells (DSSCs) were fabricated using a TiO
2
film coated on stainless steel (TiO
2
/SS) as the
working electrode and a Pt film coated on conductive plastic (Pt/plastic) as the counter electrode. Thin Pt film was
deposited on conductive plastic specimens for four different deposition times (30, 60, 90 and 120 s) using an electrochemical
deposition process. Scanning electron micrographs of the resulting Pt films showed that Pt nanoparticles formed on
conductive plastic. The DSSC characteristics were analyzed by illuminating light on the counter electrode. The performance
of the cell with 30 s of Pt deposition (30 s-Pt) showed the highest DSSC efficiency, ~2.72%. Cell efficiency decreased with
the duration of Pt deposition (or Pt thickness). This is attributed to the reduced transmittance through the thicker Pt films,
which is supported by UV-visible spectroscopic measurements. Copyright © 2013 John Wiley & Sons, Ltd.
KEY WORDS
flexible dye-sensitized solar cell; conductive plastic; stainless steel; electrochemical deposition; Pt nanoparticle
Correspondence
*Vittaya Amornkitbamrung, Department of Physics, Faculty of Science, Khon Kaen University, Khon Kaen 40002, Thailand.
†
E-mail: vittaya@kku.ac.th
Received 25 November 2012; Revised 30 September 2013; Accepted 3 October 2013
1. INTRODUCTION
Dye-sensitized solar cells (DSSCs) have received world
attention since O’Regan and Grätzel’s breakthrough study
in 1991 [1]. This interest is due to their simple structure,
low production costs and promising energy conversion
efficiency. A DSSC consists of three main parts. These
are the working electrode, electrolyte and counter electrode.
Working electrodes are commonly made from TiO
2
nanoparticles. Counter electrodes normally used a thin Pt
film, and the electrolyte most often used an iodide/triiodide
(I
À
/I
3
À
) solution. Recently, Wang et al. used an organic
disulfide/thiolate (T
2
/T
À
) solution as a DSSC electrolyte
[2]. They obtained a very promising efficiency of ~6.44%
under 1 sun. In another study, Wang et al. obtained a
moderately good efficiency of ~3.68% based on using T
2
/T
À
electrolyte and a Pt counter electrode [3]. The special advan-
tages of this organic electrolyte over inorganic I
À
/I
3
À
electrolyte are its low corrosiveness and high transparency.
Figure 1(a) compares the optical images of the inorganic
(I
À
/I
3
À
) and organic (T
2
/T
À
) electrolytes. It is seen that the
organic electrolyte has a lighter color than the inorganic
electrolyte. UV-visible spectra in Figure 1(a) show the higher
transmittance of the T
À
/T
2
electrolyte than that of I
À
/I
3
À
electrolyte in the range of 475–657 nm. This high electrolyte
transparency allows the possibility of operating DSSC in an
inverted orientation, that is, light illuminates the top of the
counter electrode surface as presented in Figure 2(a).
The low corrosiveness of this organic electrolyte also
widens the choices of possible conductive substrates,
including conducting metal, flexible foil or flexible stainless
steel. Flexible metal is an interested substrate because of its
low price, high conductivity, high flexibility and high
temperature stability [4]. In this study, we used flexible
stainless steel (SS) as the conductive substrate. This is
because SS substrate has a low price and high conductivity,
which will reduce the DSSC production cost while enhancing
the cell flexibility, durability and efficiency. However, there is
a challenge in coating TiO
2
film on conductive plastic because
of the low melting temperature of plastic. The screen printing
method and the doctor blade method are not usable because of
the high annealing temperature of ~450–550 °C for removing
polymer binder and connecting TiO
2
nanoparticles. By
altering the cell architecture to one where light illuminates
INTERNATIONAL JOURNAL OF ENERGY RESEARCH
Int. J. Energy Res. 2014; 38:429–435
Published online 6 November 2013 in Wiley Online Library (wileyonlinelibrary.com). DOI: 10.1002/er.3131
Copyright © 2013 John Wiley & Sons, Ltd. 429