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ISSN 1923-8479[ONLINE]
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Energy Science and Technology
Vol. 4, No. 2, 2012, pp. 6-11
DOI:10.3968/j.est.1923847920120402.528
6
Copyright © Canadian Research & Development Center of Sciences and Cultures
A Versatile Technique for the Fabrication of PEDOT: PSS Films for Organic
Solar Cells
Ashwith K. Chilvery
[a],*
; Ashok K. Batra
[a]
; Padmaja Guggilla
[a]
; R. B. Lal
[a]
; Raja Surabhi
[a]
[a]
Department of Physics, Chemistry and Mathematics, Alabama A&M
University, P.O.Box 1268, Normal, USA.
*
Corresponding author.
Received 22 August 2012; accepted 1 November 2012
Abstract
Organic solar cells hold the potential of low-cost
production as compared to inorganic solar cells, as well as
the increase in effciency. To realize these possibilities, the
key is to fabricate most of the functional flms in requisite
structures via ambient solution-processed techniques.
The PEDOT: PSS flms, which are commonly used as an
anode layer in organic electronic devices, were deposited
on large-area ITO glass substrates under optimized
conditions. The spin, spray, brush and brush+spray-coating
techniques were utilized to examine their suitability in the
fabrication of organic solar cells (OSCs). The flms were
characterized for their morphology, molecular structure,
optical and electrical properties and results are compared
with the existing data. A smooth and thin flms of PEDOT:
PSS were obtained by “Spray+Brush” coating method
with attractive sheet-conductivity having potential in
fabricating OSCs with different architectures.
Key words: Organic solar cells; PEDOT: PSS flms;
Solution-processed techniques
Chilvery, A. K., Batra, A. K., Guggilla, P., Lal, R. B., & Surabhi, R.
(2012). A Versatile Technique for the Fabrication of PEDOT: PSS
Films for Organic Solar Cells. Energy Science and Technology,
4(2), 6-11. Available from: URL: http://www.cscanada.net/index.
php/est/article/view/10.3968/j.est.1923847920120402.528
DOI: http://dx.doi.org/10.3968/j.est.1923847920120402.528
INTRODUCTION
The Organic Photovoltaics (OPVs) has seen
unprecedented growth during the past decade because
of its lower-cost, durability, flexibility, and adaptable
substitute for rigid silicon solar cells (Vasselinka,
Rudolf, & Adolf, 2009; Zheng & Xue, 2010; Liang &
Yu, 2010). Silicon-based solar cells fabrication processes
are expensive and complicated involving clean rooms,
lithography, and vacuum chambers. Efforts have been
made, in the recent past, to improve organic solar cell
performance using new materials, novel architectures, and
new techniques for mass production. Solution processed
techniques like ink-jet printing; spin coating, spray
depositing etc, hold greater potential and prove cost-
effectiveness in fabricating the OPV’s (Na et al., 2010;
Green et al., 2008; Ouyang et al., 2004). High effciencies
can be gained, by performing the fabrication steps inside
a nitrogen glove box. Additionally, the widely used OPVs
geometry utilizes aluminium or calcium metal contacts.
Since, the performance of the films deteriorate over
time, the cells cannot be operated without encapsulation.
In this geometry, it is possible to use noble metals at
top electrodes and avoid performance losses due to top
contact oxidation. Other approach is the insertion of a thin
layer of poly (3, 4-ethylenedioxythiophene): poly(styrene-
sulfonate), hereafter referred to as PEDOT: PSS,
underneath the top contact. The PEDOT: PSS layer can
lower or raise the work functions of the cathode or anode,
or enhance the cohesion, and thus lower the interfacial
series resistance. Moreover, it is commonly used in non-
inverting organic solar cells to enhance the hole-collection
and thus improve the efficiency of organic solar cells
(Vasselinka et al., 2009). Thus, importance of PEDOT:
PSS flm warrants fabrication of low cost OPV’s via low
low cost solution processing techniques such as spray and
brush coating.
In the present study, several flm-depositing techniques
of PEDOT: PSS on ITO glass substrates, namely spin-
coating, spray-coating, brush-painting and spray+brush
(both together) were explored. It was demonstrated that
coating technique "Spray+Brush", without the use of
special machine such as a spin-coater, is a viable alternative.