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IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT 1
Measurement System Based on Electrostatic
Sensors to Detect Moving Charged Debris
With Planar-Isotropic Accuracy
Tommaso Addabbo, Member, IEEE, Ada Fort, Member, IEEE, Marco Mugnaini, Member, IEEE,
Enza Panzardi , and Valerio Vignoli, Member, IEEE
Abstract— We present a measurement system capable to detect
and reconstruct the trajectory of moving charged debris expelled
with the exhaust gases or circulating in the lubricating oil of
engines, aero-engines, or gas turbines. The measurement tech-
nique is based on a circular array of three electrostatic sensors
used to estimate the trajectory, the charge, and the velocity
of a moving charged particle. We discuss methods to process
the information provided by the sensors, combining physical
models and the geometrical characteristics of the sensor array,
providing a theoretical characterization of the measurement
accuracy, which is shown to be not dependent on the direction
of the particle motion with respect to the sensor placement.
The information obtained with the measurement system can be
used to reject false positives when the sensors and the front-end
electronics are used in noisy environments.
Index Terms—Charge amplifier, condition monitoring, debris
monitoring, electrostatic sensor, gas turbomachines.
I. I NTRODUCTION
T
HE electrostatic detection of charged debris has been
proposed in the literature for the condition monitoring
of engines, aero-engines, or gas turbines [1]–[18]. The debris
expelled with the exhaust gas or circulating in the lubricating
oil can be electrically charged with charge levels that depend
on several factors, among which the debris material and its
size, the type of the mechanical fault, the temperature, and
other physical properties of the medium [1], [3], [13], [19].
Different authors have shown that the measurement of the
debris charge, velocity, and trajectory can provide useful sup-
plementary information for the machine condition monitoring
to provide early warning of potential failures, such that pre-
ventive or predictive maintenance actions may be taken. The
charge signal provided by an electrostatic sensor depends on
the debris speed and the distance of the debris trajectory from
the sensing equipment [3]. Furthermore, depending on the
bandwidth of the measurement instrumentation chain, the mea-
sured signal may result distorted due to some filtering effects,
as discussed in [3] and [4]. To improve the measurement
Manuscript received March 20, 2018; revised May 23, 2018; accepted
June 19, 2018. The Associate Editor coordinating the review process was
Massimo Lazzaroni. (Corresponding author: Enza Panzardi.)
The authors are with the Department of Information Engineering and
Mathematics, University of Siena, 53100 Siena, Italy (e-mail: panzardi@
dii.unisi.it).
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TIM.2018.2853938
detection range, or to cover extended sections of the conduit
transporting the monitored flow, arrays of sensors have been
proposed [20]. However, in these solutions, the information
redundancy obtained when using more than one sensor has
not been conveniently exploited to derive methods increasing
the measurement reliability in terms of false positive detection
rejection. Indeed, in the considered application, the sensors
are typically housed in hazardous environments, in which
the electric side of the measurement system may be excited
by a number of undesired stimuli, especially due to the
electromagnetic bursts generating noisy spikes.
Nowadays, the solutions proposed in the literature are based
on sensor arrays arranged according to layouts orthogonal to
the conduit flow. This choice allows for estimating a limited
set of features related to the flowing charged particles, i.e., the
information provided by the measurement system is limited by
the chosen layout of the sensor array. Further information can
be obtained using different sensor array layouts, exploiting
also the geometrical dimension parallel to the nominal flow
direction. As shown in the following, measurement systems
based on this approach provide more accurate measurements
and result more reliable in terms of false positive detection
rejection.
In this paper, we extend the results published in [21],
discussing the theoretical foundations of a novel measurement
system based on three electrostatic sensors, capable to estimate
the direction of the moving particle, as well as its velocity,
charge, and trajectory. This paper is based on the theoretical
models and experiments presented in [3] and [4], and we show
that the measurement setup has planar-isotropic directivity,
providing a measurement accuracy not dependent on the
orientation of the particle motion with respect to the sensor
placement.
This paper is organized as follows. In Section II, we present
the proposed measurement setup discussing how to estimate
the particle trajectory and velocity. In Section III, we briefly
recall the theoretical models presented in [3] to verify the
theoretical calculations emulating the involved physics and
discuss the proposed measurement technique showing that
the results are not dependent on the debris direction. The
conclusion and references close this paper.
II. MEASUREMENT SETUP
We focus on an elementary layout, discussing geometries
based on three sensors. The structure has to be understood as
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