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Journal of CO
2
Utilization
journal homepage: www.elsevier.com/locate/jcou
Feasibility study of methanol production plant from hydrogen and captured
carbon dioxide
D. Bellotti
⁎
, M. Rivarolo, L. Magistri, A.F. Massardo
TPG, University of Genoa, Italy
ARTICLE INFO
Keywords:
Power to methanol
CO
2
sequestration
Thermo-economic analysis
Innovative methanol production
ABSTRACT
This paper aims to present a feasibility study of the innovative plant for methanol synthesis from carbon dioxide-
sequestered by fossil fuel power plant and hydrogen, which is produced by water electrolyzer employing the
over-production on the electrical grid. The thermo-economic analysis is performed in the framework of the
MefCO
2
H2020 EU project and it is referred to the German economic scenario, properly taking into account the
real market costs and cost functions for different components of the plant. Three different plant capacities for
methanol production (4000 10,000 and 50,000 ton/year) have been investigated, assuming an average cost for
electrical energy to feed electrolysers and analyzing the influence of the most significant parameters (oxygen
selling option, methanol selling price and electrolysers’ capital cost) on the profitability of the plant.
The analysis has been performed in W-ECoMP, software for the thermo-economic analysis and plant opti-
mization developed by the University of Genoa.
1. Introduction
Greenhouse gas (GHG) emissions are one of the most important
environmental issues of the twenty first century. The largest source of
GHG is the carbon dioxide and its emission has tremendously increased
in the last decades, mainly due to fossil fuels combustion for the power
generation and the automotive transportation.
Moreover, the global energy demand is expected to double by the
2050 and the fossil fuels exploitation will be still predominant in
comparison with the renewable energy penetration that, anyway, is
increasing as well [1]. In consideration of this, the European Commis-
sion is adopting more and more stringent environmental regulations
that push the researchers to study innovative systems for the CO
2
emissions reduction by developing new fuels, which have low carbon
footprint for the energy production.
Another important aspect is related to the increasing renewable
installed capacity in the energy supply grid and its integration with
traditional power plants: the strongly stochastic and intermittent nature
of the renewable energy sources (RES), in particular wind and solar,
makes the power output variable and unpredictable. This translates into
issues like system balancing and capacity adequacy that, in turn, result
in difficult operating management strategy for traditional power plants
and economic losses as well. The strong development of unpredictable
RES, such as solar and wind, which has the priority of dispatchment to
the energy market, has caused significant issues to traditional power
plants (i.e. combined cycles): forcing them to operate in strong off-de-
sign conditions at lower efficiencies and frequent startup/shutdown
that reduce their lifetime as well.
The power-to-liquid systems seem to represent a valiant solution for
the future energy scenarios: a PtL technology concerns a process that is
able to absorb energy (i.e. the overproduction of RES on the grid),
converting and storing that energy in chemical form.
The conversion of renewable energy into the more convenient form
of liquid energy carriers can be an effective way to moderate the RES
intermittency and stabilize the electrical grid, thus avoiding the con-
tinuous shut downs that are affecting a number of traditional power
plants. Moreover, in comparison with the gas form, the liquid form
presents less problems in transportation from the both safety and in-
frastructure point of view.
One of the most promising products for the PtL systems is methanol
(formula CH
3
OH): it presents liquid form at atmospheric condition; the
melting and boiling point are -97.6 °C and 64.7 °C, respectively.
Methanol is one of the most important building blocks in chemical
industry; it is used as feedstock to synthetize chemicals derivatives such
as formaldehyde, MTBE and acetic acid, which, in turn, are used in
products like adhesives, subfloors, solvents, washer fluid etc…[2].
Moreover methanol is largely used in energy-related applications
(about 40% of world production). Methanol presents excellent com-
bustion properties: despite its energy density is about half of the ga-
soline energy density (20.1 MJ/kg for methanol, 44.3 MJ/kg for
http://dx.doi.org/10.1016/j.jcou.2017.07.001
Received 5 April 2017; Received in revised form 24 May 2017; Accepted 4 July 2017
⁎
Corresponding author.
E-mail address: daria.bellotti@edu.unige.it (D. Bellotti).
Journal of CO₂ Utilization 21 (2017) 132–138
2212-9820/ © 2017 Elsevier Ltd. All rights reserved.
MARK