SHORT COMMUNICATION
Sun drying of cocoa with firebrick thermal storage
materials
Clement A. Komolafe
1
| Mufutau A. Waheed
2
| Sidikat I. Kuye
2
|
Babatunde A. Adewumi
3
| Iyiola O. Oluwaleye
4
| Tajudeen M. Adeniyi Olayanju
5
1
Department of Mechanical Engineering,
College of Engineering, Landmark
University, Omu Aran, Nigeria
2
Department of Mechanical Engineering,
College of Engineering, Federal
University of Agriculture, Abeokuta,
Nigeria
3
Department of Agricultural and
Bioresources Engineering, College of
Engineering, Federal University of
Agriculture, Abeokuta, Nigeria
4
Department of Mechanical Engineering,
Faculty of Engineering, Ekiti State
University, Ado-Ekiti, Nigeria
5
Department of Agricultural and
Biosystems Engineering, College of
Engineering, Landmark University, Omu
Aran, Nigeria
Correspondence
Clement A. Komolafe, Department of
Mechanical Engineering, College of
Engineering, Landmark University, P.M.B
1001, Omu Aran, Nigeria.
Email: clemkunle@yahoo.co.uk
Summary
The thin-layer drying process of N38 cocoa beans using open-sun and a solar
drying (SD) system with firebrick heat storage materials (FTSM) has been
modeled. The 10 kg capacity force convective SD system was developed and
used to carry out the experiments. The choice of the best model was based on
a comparison of statistical indicators including determination coefficient (R
2
),
reduced chi-square (χ
2
), root mean square error (RMSE), sum of square error
(SSE), and normalized root mean square error (NRMSE) after fitting the exper-
imental results to 11 common thin layer models in the literature. The results
revealed that under open-sun drying and SD processes, the Midilli et al model
provided the best drying characteristics of cocoa beans. Therefore, in the exper-
imental context, this model can be assumed to reflect the solar/sun drying
behavior of cocoa. The effective diffusivity values for the open-sun and SD of
cocoa with FTSMA and FTSMB were 4.25× 10
-11
, 6.64× 10
-11
, and 5. 95 ×
10
-11
m
2
/s respectively. The predicted pre-exponential factor and activation
energy were 5.81 × 10
-11
m
2
/s and 22.79 kJ/mol respectively.
KEYWORDS
cocoa beans, diffusivity, drying kinetics, firebricks, heat storage, modelling
1 | INTRODUCTION
Cocoa is one of Nigeria's most important perennial cash
crops. In 2000, the Federal Government formed the
National Cocoa Development Committee (NCDC) to
rejuvenate the production of cocoa in order to diversify
its economy. As a follow-up to the inauguration of the
committee, a special program tagged cocoa re-birth pro-
cess was launched in 2005 by the President Federal
Republic of Nigeria. There are a variety of steps in the
process of conditioning cocoa beans for industrial use to
improve its value. These include pod maturity (appropri-
ate maturity), pod cracking, removal of seed, fermenta-
tion, drying, sorting, and storing. Fermentation and
drying are important elements in pre-shipping processing
of cocoa beans after harvest for storage. The steps play
vital roles in the formation of high-quality products.
Improper drying in many processes can result in irrevers-
ible damage to the quality of the product and hence a
non-sellable product.
Drying is a convoluted thermal process of unpre-
dictable heat and moisture transfer simultaneously. Dry-
ing generally entails complex processes of heat and mass
transfer in which extraction of moisture occur through
Abbreviations:D
eff
, effective diffusivity (m
2
/s); D
o
, Arrhenius pre-
exponential factor (m
2
/s); DR, rate of drying (g /g wet solid h); E,
activation energy (kJ/mol) i terms number; M, moisture content (%); N,
number of observations; NMRSE, normalized root mean square error;
R
2
, coefficient of determination; RMSE, root mean square error; SSE,
sum of square error; W, weight of the sample (g).
Received: 3 December 2019 Revised: 7 March 2020 Accepted: 8 March 2020
DOI: 10.1002/er.5364
Int J Energy Res. 2020;1–11. wileyonlinelibrary.com/journal/er © 2020 John Wiley & Sons Ltd 1