International Journal of Engineering Trends and Technology Volume 70 Issue 1, 75-80, January, 2022
ISSN: 2231 – 5381 /doi: 10.14445/22315381/IJETT-V70I1P209 ©2022 Seventh Sense Research Group®
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)
Original Article
Development Of Fabricated Laboratory Scale
Extruder Machine For The Production Of Rice-Like
Grains From Cassava (Manihot Esculenta Crantz)
Dough
Richelle Mae D. Mendoza-Olpot
1
, Kevin F. Yaptenco, Ph.D.
2
1
Instructor, Department of Agricultural and Food Engineering (DAFE), Cavite State University-Main Campus (CvSU-Main),
Indang Cavite, 4122 Philippines,
2
Professor, IAE, UPLB College Laguna, 2 kfyaptenco@up.edu.ph
1
richellemae.olpot@cvsu.edu.ph,
2
kfyaptenco@up.edu.ph
Abstract - Developing a laboratory scale extruder machine
in producing rice-like grains from cassava dough was done
to enhance the efficiency, recovery, and profitability in
contrast to manual batch production using a pasta maker.
Three screw speeds (40 rpm, 50 rpm, and 60 rpm) were
evaluated to determine the optimum performance of the
machine. The optimum performance was based on the result
of the machine capacity and the physical properties of grains
(size, width, shape, color, and hardness).
The fabricated extruder machine has an efficiency that
ranges from 88.38% to 93.86%, with an overall cassava
dough recovery of 78.13%. Thus, the efficiency was
enhanced by 2.33% to 8.67%, while the overall dough
recovery was improved by 160.43% based on the capacity
and throughput using the fabricated extruder machine in
comparison with 86.37% efficiency and 30% overall
recovery of the manual operation using pasta press. The
optimum performance of the machine is at 40 rpm screw
speed with desirability of 91.7%.
Furthermore, the economic analysis and value engineering
of the machine showed that the machine is economically
viable with an Internal Rate of Return of 45.87% for a period
of 10 years and demonstrated a performance value that was
greater than the cost of machine fabrication.
Keywords - extrusion, single screw extruder, cassava, rice-
like grains
I. INTRODUCTION
Cassava (Manihot esculenta Crantz), locally known as
kamoteng kahoy or balinghoy, is one of the major and
important crops produced in the Philippines. Based on the
data from Philippine Statistics Authority, in the first quarter
of 2016, there was an increase of 7.3 percent in the
production of cassava, from 541.39 thousand metric tons in
2015 to 580.82 thousand metric tons this year. Major
contributors to this production are the regions from
Mindanao like ARMM, SOCSKSARGEN, and Northern
Mindanao. But this does not mean that the cassava industry
in the Philippines is maximized because it has only minimal
development support from the government. Thus, problems
of cassava as highly perishable or having short shelf-life and
lack of postharvest facilities are still prevailing until now. In
the Philippines, the current farm gate price for cassava is PhP
5.15/ kg (Philippine Center for Postharvest Development and
Mechanization (PHilMech), 2007). Comparing it to the
prevailing market price for rice of PhP 45.00/ kg, cassava is
more affordable for consumers. Aside from its economic
advantage, this root crop is known as a good source of
vitamin C, thiamine, riboflavin, and niacin (Food and
agriculture organization of the United Nations, 2013).
With this study, the common goal is to secure food with
uncompromised food safety and quality. Food security can
be achieved by developing engineering technologies to
lengthen the shelf life of the crops and have these foods be
available to all sorts of consumers. The University of the
Philippines – Los Baños, Institute of Human Nutrition and
Food (UPLB-IHNF) developed a formulation to address
micronutrient malnutrition through the utilization of the root
crops like cassava as an alternative staple food. Cassava flour
is converted into rice-like grains. However, the current
method of production can only produce 100 grams per day
(Hurtada, W. A., et al., 2016). Thus, a solution to mechanize
the process is needed to enhance the production of rice-like
grains. This study has the main goal of addressing the
problem of doing manual preparation of rice-like grains
through developing a laboratory-scale extruder that will
mechanize the process. This study also aims to automate
alternative food grain preparation of the country by
monitoring the temperature during the process.
This study is pursued with the primary objective of
mechanizing the production of rice-like grains by forming
extrusion. Specifically, to develop a laboratory-scale extruder
machine for rice-like grains from cassava dough, to evaluate