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Geothermics
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Inhibitor performance on carbon steel in the geothermal environment of the
Upper Rhine graben (Central Europe) – A laboratory study
Petra Huttenloch
a,
⁎
, Roman Zorn
a
, Linda Makni
a
, Hagen Steger
b
, Frank Schilling
b
,
Wolfgang Hater
c
a
Europäisches Institut für Energieforschung, Emmy-Noether-Str. 11, 76131 Karlsruhe, Germany
b
Institute for Applied Geoscience/KIT, Adenauerring 20b, 76131 Karlsruhe, Germany
c
Kurita Europe GmbH, Giulinistr. 2, 67065 Ludwigshafen, Germany
ARTICLE INFO
Keywords:
Carbon steel
Inhibitor performance
Electrochemical studies
Weight loss tests
CO2 corrosion
Artificial geothermal brine
ABSTRACT
The corrosion behavior of carbon steel in CO
2
-saturated artificial geothermal brine was tested in the absence and
presence of an amine-based inhibitor by weight loss tests and electrochemical measurements. Experimental
conditions were adapted to the conditions existing on the re-injection sites of geothermal power plants located in
the Upper Rhine Graben. The influence of Ca
2+
-ions on the corrosion behavior due to scale formation and its
impact on inhibitor performance was investigated. Inhibitor adsorption was strongly dependent on inhibitor
concentration, Ca
2+
concentration in the brine, reaction time, and pre-corrosion of the metal surface.
1. Introduction
The Upper Rhine Graben (URG) provides a high geothermal gra-
dient, which is used for geothermal power production in Germany and
France (Agemar et al., 2014; Genter et al., 2013). Deep geothermal
fluids of the URG have salinities of up to 200 g/L and a high CO
2
concentration (Sanjuan et al., 2016) resulting in corrosion of the con-
struction materials and in scaling problems. Besides being due to the
chemical composition of the produced brine, corrosion also depends on
the high temperature, the fluid and gas flow, and on the design of the
power plant (Carvalho et al., 2005). Corrosion leads to operating pro-
blems, necessitates equipment maintenance, and causes process shut-
downs and economic losses (Finšgar and Jackson, 2014). Carbon steels
are common construction materials, which are highly susceptible to
general and localized corrosion in a geothermal environment. As a
consequence of the corrosion process, a layer of corrosion products
forms on the metal surface in the CO
2
-bearing brine mainly consisting
of a mixture of siderite (FeCO
3
) and magnetite (Fe
2
O
3
)(Farida et al.,
2012; Lopez et al., 2003). At the initial stage of steel corrosion in a CO
2
environment the formation of a Fe(OH)
2
layer is also expected
(Yevtushenko et al., 2012). The behavior of corrosion scales as pro-
tective or non-protective layers depends on the specific conditions in
the respective geothermal power plant, e.g. on flow velocity, tem-
perature, pressure, and brine composition. Protective scales may pre-
vent uniform corrosion, but localized corrosion can also take place
beneath the scales (Mundhenk et al., 2013). Small chloride ions can
pass through defects of a scale layer onto the metal surface, promoting
localized corrosion (Cheng et al., 2016). In a highly aggressive en-
vironment, or if non-protective scales are formed, the use of corrosion
inhibitors is preferred (Lopez et al., 2005). Corrosion and/or scaling
control can help to extend the lifetime of geothermal power plant
equipment from downhole to surface like casings, tubings, pumps, or
heat exchangers. The use of corrosion inhibitors is a common method
and among the most useful ones in the petroleum industry due to low
cost and good handling (Álvarez-Bustamante et al., 2009; Finšgar and
Jackson, 2014; Wang et al., 2001). However, incorrect choice or use of
organic inhibitors can lead to corrosion stimulation. Organic inhibitors
have a threshold concentration value, below which no corrosion in-
hibition occurs (Schweitzer, 2009). Most organic inhibitors have been
tested on fresh samples (Zhang and Zhao, 2017). In practice, the tubes
and pipes of power plants operated for some time are covered by a
corrosion product layer before inhibitors have been added. The effect of
corrosion scales on the inhibitor performance can be antagonistic or
synergistic.
Corrosion inhibitors are mostly organic substances interfering with
the anodic or cathodic corrosion reaction and forming a protective
barrier on the metal surface. The efficiency of an inhibitor depends on
flow patterns, solution chemistry, temperature and pressure, the mode
of interaction with the metal surface, and on the inhibitor properties
(Wang et al., 2001). Nitrogen-based organic surfactants – such as
https://doi.org/10.1016/j.geothermics.2019.05.007
Received 20 December 2018; Received in revised form 6 May 2019; Accepted 8 May 2019
⁎
Corresponding author.
E-mail address: huttenloch@eifer.org (P. Huttenloch).
Geothermics 81 (2019) 198–208
0375-6505/ © 2019 Published by Elsevier Ltd.
T