Optimization Technique Applied for Method of Evaluation of a Controllable Factor of FSAE Car Chassis R. Suraj, A.V. Pavan Kumar, Abhilash P. Kulkarni, S. Kiran Aithal and R. Vinutha Abstract Design of any system is imperfect without optimization. The common problem faced for any design engineer during designing of a tubular race car chassis is the determination of optimum parameter for the tube. This optimization technique is specically applied to the chassis of FSAE car. This technique provides the most optimum equation which relates all the controllable factors of the chassis. The optimum equation is found using point-set topology, surface tting methods, iter- ations in analysis softwares. Controllable factors like diameter, wall thickness, deection, yield strength are made a 3D surface function in the form of z =(ax n ) (y m )+(bx n-1 )(y m )+(cx n )(y m-1 )+ px + cy. The obtained equation is the most optimum equation which relates all the controllable factors for a specic loading condition. Considering loading condition as side impact condition, if the optimum parameter has to be chosen (say diameter), the priority of deection and the yield strength of the material is input into the equation, which contains the deection and yield strength as other parameters. The equation is solved to obtain the most optimum diameter for the specied inputs. If all the inputs are given to the equation and if the equation is satised, the given inputs are said to be optimum inputs (Zero deviation from the given equation). Any variation either below or above the equation are considered to be positive or negative deviation measured from a reference of the optimum equation. Keywords Optimization FSAE car chassis Point set topology Iterations in analysis software R. Suraj (&) A.P. Kulkarni S. Kiran Aithal NMIT, Bangalore, India e-mail: surajraju42@gmail.com A.V. Pavan Kumar Kshipra R&D Simulations, Bangalore, India R. Vinutha SEACET, Bangalore, India © Springer Science+Business Media Singapore 2017 R.P. Bajpai and U. Chandrasekhar (eds.), Innovative Design and Development Practices in Aerospace and Automotive Engineering, Lecture Notes in Mechanical Engineering, DOI 10.1007/978-981-10-1771-1_37 347