Research Article
Analysis of Mechanical Properties for Al-MMC
Fabricated through an Optimized Stir Casting Process
Bhiksha Gugulothu ,
1
N. Nagarajan,
2
A. Pradeep,
3
G. Saravanan,
4
S. Vijayakumar ,
5
and Janardhana Rao
6
1
Department of Mechanical Engineering, Bule Hora University, Post box no-144, Ethiopia
2
Department of Ancient Science, Tamil University, Thanjavur, India
3
Department of Mechanical Engineering, Saveetha School of Engineering, SIMATS, Chennai, India
4
Department of Mechanical Engineering, Kongunadu College of Engineering and Technology, Trichy, India
5
Department of Mechanical Engineering, BVC Engineering College (Autonomous), Odalarevu-533210, Andhrapradesh, India
6
Department of Electronics and Communications Engineering, BVC Engineering College (Autonomous), Odalarevu-533210,
Andhrapradesh, India
Correspondence should be addressed to Bhiksha Gugulothu; bhikshamg@bhu.edu.et
Received 11 February 2022; Revised 4 March 2022; Accepted 8 March 2022; Published 29 March 2022
Academic Editor: V. Vijayan
Copyright © 2022 Bhiksha Gugulothu et al. This is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is
properly cited.
This work concentrated on preparation of Al-based composites through stir casting process. Al6082 was chosen as base material
that is reinforced with zirconium silicate and titanium carbide. As per Taguchi design L16 orthogonal array, specimens are
produced with variation of casting parameters for performing tensile and hardness test. In this process, ZrSiO₄ is kept constant
to 10 wt%, whereas TiC concentration varied from 2.5 to 10wt%. For analyzing the properties of optimized stir cast samples
for AA6082/ZrSiO4/TiC, three input variables with four levels are taken such as Stir speed (SS) 300-750 rpm, Stir time (ST) 5-
20 min, and Reinforcement (RI) 2.5-10 wt%. The Taguchi technique was used as an analyzer to determine optimal parameter
on Tensile Strength (TS) and Hardness (HN). The Minitab-17 software is assisting to find analysis of variance (ANOVA),
regression equation, and contour plots of the selected parameters. Finally, it is witnessed that SS (65.9%) is the maximum
influenced factor that increases TS, followed by RI (23.1%) and ST (11%). The best combinations of parameters on TS and HN
were found at SS2-ST1-RI2 (450 rpm, 5 min, and 5wt%) and SS3-ST2-RI4 (600 rpm, 10 min, and 10wt percent), respectively.
From the contour plots, the casting variables SS (600-650 Rpm), ST (15-17.5 min), and RI (5-8 wt%) were proposed for
achieving excellent mechanical properties.
1. Introduction
Al matrix composites are frequently preferred in many
applications to create various lightweight items [1]. Stir
casting is one of the manufacture processes which makes
effective components by pouring of molten metal in to
standard dies [2]. These cast products minimize porosity
and have a uniformly mixing of grain particles [3, 4]. Al
alloy properties were developed by choosing nano and
microlevel reinforcements. Ceramic particles such as TiC,
silicon carbide and alumina were mostly added with AL
for improving microhardness and UTS [4–9]. Ravikumar
et al. studied about behavior of AA 6082/TiC by execution
of different examinations like SEM investigation, XRD,
and destructive tests [10]. Rajaganapathy explained that
the addition of both TiC and WC (3-10%) particles with
Hindawi
Journal of Nanomaterials
Volume 2022, Article ID 2081189, 7 pages
https://doi.org/10.1155/2022/2081189