Rearrangement of inhomogeneous distribution of ionic multiplets in
ethylene ionomer induced by artificial weathering
Kei Nagayama
a, *
, Christopher D. Chan
b
, Dennis J. Walls
b
, Juan D. Londono
b
,
Tadahisa Iwata
c
a
Packaging & Specialty Plastics, Performance Materials Japan K.K., An Affiliated Company of the Dow Chemical Company, Tennoz Central Tower, 2-2-24,
Higashi Shinagawa, Shinagawa-Ku, Tokyo,140-8617, Japan
b
DuPont Science and Innovation, DuPont Company, Experimental Station, 200 Powder Mill Road, Wilmington, DE, 19803, USA
c
Department of Biomaterial Sciences, Graduate School of Agricultural and Life Sciences, The University of Tokyo,1-1-1 Yayoi, Bunkyo-ku, Tokyo,113-8657,
Japan
article info
Article history:
Received 11 March 2019
Received in revised form
2 July 2019
Accepted 5 July 2019
Available online 6 July 2019
Keywords:
Ionomer
Ionic multiplets
Low-angle upturn
SAXS and xenon weatherometer
abstract
An effect of ultraviolet exposure over the inhomogeneous structure of ionomer was investigated by using
small-angle X-ray scattering (SAXS). Ionomer sheet laminated in between two sheets of glass was arti-
ficially weathered using a xenon lamp in an Atlas Ci4000 weatherometer. Though no significant changes
were detected by chemical, thermal and optical analysis approach, SAXS identified changes at a low-
angle upturn in the region of q < 0.01 Å
1
(where q is the magnitude of the scattering vector) after
xenon light irradiation. Power law, I ~ q
a
, was employed to study the changes in the upturn and found a
changed from 3.0 to 1.7, indicating a change in the micron-sized X-ray scatterers. A relationship between
differences in the low-angle upturn and the inhomogeneous structure is interpreted as a rearrangement
of cation distribution induced by xenon light irradiation.
© 2019 Published by Elsevier Ltd.
1. Introduction
Surlyn
®
, the DuPont brand name for its ethylene-based ionomer
resins, has been widely used for its unique properties, such as high
transparency, good adhesion, high melt viscosity and high stiffness.
One of the applications of the ionomer is as the encapsulant sheet
for photovoltaic (PV) modules due to its outstanding electric
insulation, mechanical stability and low moisture diffusivity [1e4].
These properties of ionomers are generally thought to be closely
related with its unique structure where three phases are formed
following a manner of phase-separation between the polar (ionic)
and non-polar phases; crystalline lamellae of polyethylene, amor-
phous matrix, and ion multiplets [5]. The ion multiplets is thought
to be spherical and a few tens of angstrom in size based on small-
angle X-ray scattering (SAXS) patterns [6e8] and transmission
electron microscopy results [9, 10]. In the SAXS patterns of ionomer
materials, a low-angle upturn is also known to appear, which in-
dicates another feature of ionomer structure; long-range metal
concentration variations in length scales from nanometers to
microns [11e 14].
Although there are many studies on ionomer structure, the
authors have found some accelerated testing studies [15, 16] on
using Surlyn
®
as a water vapor barrier in the PV application, no
study has been found dedicated to structural changes of ionomers
caused by accelerated testing. Since PV modules are expected to
have long-term service lifetime to reach the grid parity, a signifi-
cant requirement for encapuslant materials is long term material
durability in operation to protect Si-cell from the external envi-
ronment. In the PV industry, accelerated testing is usually per-
formed to verify the long-term module reliability, with ultraviolet
(UV)-accelerated testing attracting increasing attention [17e19].
Discoloration after UV light irradiation is one of the well-known
issues for polymeric materials and generally assumed to be poly-
mer degradation. In the glass laminate application, the glass is
designed to filter most of the UV light, and therefore the discolor-
ation phenomenon is much less an issue than direct UV exposure to
the polymer. However, discoloration of ethylene vinyl acetate (EVA)
family of encapsulants have been extensively studied as part of the
accelerated testing of PV modules and was found to be caused
primarily by the photothermal degradation of additives inside the
EVA [20,21]. According to a recent report, besides additive
* Corresponding author.
E-mail address: Kei.Nagayama@dow.com (K. Nagayama).
Contents lists available at ScienceDirect
Polymer Degradation and Stability
journal homepage: www.elsevier.com/locate/polydegstab
https://doi.org/10.1016/j.polymdegradstab.2019.07.002
0141-3910/© 2019 Published by Elsevier Ltd.
Polymer Degradation and Stability 167 (2019) 139e145