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Cement and Concrete Research
journal homepage: www.elsevier.com/locate/cemconres
Influence of calcium and magnesium carbonates on hydration kinetics,
hydrate assemblage and microstructural development of metakaolin
containing composite cements
Maciej Zajac
a,
⁎
, Pawel Durdzinski
b
, Christopher Stabler
a
, Jan Skocek
a
, Dominik Nied
a
,
Mohsen Ben Haha
a
a
HeidelbergCement Technology Center GmbH, Rohrbacher Str. 95, 69181 Leimen, Germany
b
École Polytechnique Fédérale de Lausanne (EPFL), Laboratoire des Matériaux de Construction, Station 12, CH-1015 Lausanne, Switzerland
ARTICLE INFO
Keywords:
Composite cement (D)
Mechanical properties (C)
Microstructure (B)
ABSTRACT
The hydration of metakaolin composite cements containing quartz, natural limestone and dolomite rock is
studied using a multi-method approach and modelling.
The study demonstrates that the calcite present in limestone and dolomite rock is very reactive. Contrary,
dolomite does not dissolve. Additionally to the previously reported stabilization of ettringite, the reaction of
calcite introduces several changes to the mechanism of metakaolin pozzolanic reaction. Namely, the silicate and
aluminate distribution among the hydrates is different. In carbonate containing samples, experimental results
supported by the thermodynamic modelling suggest that the silicate mainly precipitates as low Ca/Si C-S-H and
additionally the ettringite content is higher. In the case of quartz analogue, the silicates precipitate as strätlingite
and C-S-H of higher Ca/Si. These changes cause lower porosity as observed by SEM-BSE and higher strength.
High metakaolin reactivity results in a very dense matrix that in turn enables co-existence of phases that are
thermodynamically non-compatible.
1. Introduction
Current cements incorporate significant amounts of supplementary
cementitious materials (SCMs) as a lever to reduce the environmental
footprint associated with the cement production [1][2].
Supplementary cementitious materials contribute to the mechanical
properties of hardened concrete through their hydraulic or pozzolanic
properties. Hydration of the cement clinker and the pozzolanic reaction
of the SCMs occur simultaneously and may influence the reactivity of
each other [3]. The presence of a pozzolan increases the early reactivity
of Portland clinker due to the so-called filler effect [4][5]. Typical
pozzolans react slowly achieving substantial reaction degrees only after
several weeks [6]. The exception is metakaolin that shows a rapid re-
action [7]. The C–S–H with a reduced Ca/Si and increased Al/Si ratio is
formed as a result of the pozzolanic reaction [6]. In parallel, additional
AFm phases precipitate when reactive alumina is also provided by the
SCMs [6]. The presence of reactive pozzolans may limit the late hy-
dration rate of the Portland clinker, i.e. after 28 days [8]. The phase
assemblage and microstructure of composite cements can be further
changed by the presence of limestone. In Portland cements, the
limestone addition stabilizes monocarbonate in favor of monosulfate
hindering the decomposition of ettringite [9]. This effect is even more
pronounced in the case of composite cements containing high alumina
pozzolans like fly ash or calcined clay [6][10][11].
This study reports on the hydration of composite cements con-
taining metakaolin blended with two carbonate rocks (limestone and
dolomite) and an inert quartz powder. Dolomite was used since it is
frequently associated with calcite in carbonate rocks [12] and is im-
portant for industrial applications. In order to reproduce the real in-
dustrial conditions, a natural dolomite rock containing also some calcite
was used. Additionally, the dolomite mineral is expected to react slower
than limestone [13][14][15]. As an additional reference, the plain
Portland cement was investigated.
Multi-technique approach was used to characterize the mortars and
pastes. Mechanical testing of the compressive strength was done on
mortar cubes. The hydration of paste samples was investigated by
means of thermogravimetric analysis (TGA), X-ray diffraction (XRD),
scanning electron microscopy (SEM) with energy dispersive X-ray
spectroscopy (EDX) and mercury intrusion porosimetry (MIP). In order
to enrich the discussion, thermodynamic modelling was carried out.
https://doi.org/10.1016/j.cemconres.2018.01.008
Received 26 April 2017; Received in revised form 5 January 2018; Accepted 10 January 2018
⁎
Corresponding author.
E-mail address: maciej.zajac@htc-gmbh.com (M. Zajac).
Cement and Concrete Research 106 (2018) 91–102
0008-8846/ © 2018 Elsevier Ltd. All rights reserved.
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