Evaluation of a Novel Cu(I) Precursor for Chemical Vapor Deposition D.-X. Ye, a,z B. Carrow, a S. Pimanpang, a H. Bakhru, b G. A. Ten Eyck, c G.-C. Wang, a and T.-M. Lu a a Center for Integrated Electronics and Department of Physics, Applied Physics and Astronomy, Rensselaer Polytechnic Institute, Troy, New York 12180-3590, USA b Department of Physics, State Univesity of New York-Albany, Albany, New York 12222, USA c Department of Electrical, Computer, and Systems Engineering, Rensselaer Polytechnic Institute, Troy, New York 12180-3590, USA We have synthesized and investigated a novel precursor, 2-Me 3 Si 2 CCuC 5 H 4 N 2 , 1, for chemical vapor deposition CVDof Cu thin films using H 2 as a reducing agent. The alkyl compound 1is thermally stable but sublimable when heated in a vacuum. Cu was selectively deposited on Si100substrate with Pd as a seed layer. X-ray photoelectron spectroscopy showed that a pure Cu film was deposited on the Pd seed layer at 250°C, and the film is clean in terms of possible contaminants. Thus the CuIalkyl compound is suitable for CVD. © 2005 The Electrochemical Society. DOI: 10.1149/1.1922868All rights reserved. Manuscript submitted February 10, 2005; revised manuscript received March 11, 2005. Available electronically May 12, 2005. The electronic and structural properties of the bulk and the sur- face of metallic Cu have been vigorously studied both theoretically and experimentally. 1-5 Recently, metallic quantum wells QWscon- taining ultra thin Cu layers were fabricated and studied. 6 Moreover, Cu has been introduced into photonic crystals PCsto operate at the near infrared and optical frequencies. 7-9 In the microelectronics in- dustry and related research laboratories, metallic Cu thin films have been extensively evaluated and studied in the past decade. Cu inter- connects, for example, have been chosen to replace Al at and be- yond the 0.25 m node of very large scale integration VLSI. 10-14 As many researchers have pointed out, chemical vapor deposi- tion CVDis an attractive technique to provide high quality and conformal Cu thin films for the applications of interconnects and dual damascene metallization. 10,13,15-17 Based on the oxidation state of the Cu ions in the CVD precursors, two basic types of Cu- containing coordination compounds are used in CVD: avolatile Cu II -diketonatecomplexes, such as Cuacac 2 18 and Cuhfac 2 , 19,20 and bCu I -diketonateL complexes, where L is a Lewis base ligand stabilizing the highly reactive Cu I -diketonate complexes. The most important -diketonate ligand is 1,1,1,5,5,5- hexafluoroacetylacetonate hfac, such as is found in hfacCu- VTMSVTMS = vinyltrimethylsilane 17,21 and hfacCuMHY MHY = 2-methyl-1-hexen-3-yne. 22 CuIIcomplexes in aare thermally and chemically stable but usually also possess a high sub- limation temperature and low vapor pressure in vacuum. 23 Com- paratively, CuIprecursors in bare in a liquid state with high vapor pressure and a high growth rate. However, the thermal stabil- ity and precursor delivery are among the problems reported in the literature. 23-25 Furthermore, the deposition of Cu thin films using b is accomplished through the disproportionation of two CuIprecur- sors to obtain one Cu0and one Cu II hfac 2 byproduct which can- not be further reduced into Cu0at substrate temperatures lower than 250°C. 26 The most common substrate temperatures studied are within the range of 150-250°C when bprecursors are employed in CVD. Thus, only 50% efficiency can be ideally obtained in CVD processing. Because the -CF 3 containing hfacligand is used in both aand bprecursors, the deposited Cu thin film might be potentially contaminated by fluorine, carbon and oxygen. 27 Modifi- cations of both aand bprecursors have been carried out to pro- vide more stable and viable Cu CVD precursors in the literature. 22,25,28 To the best of the authors’ knowledge, only a mini- mal effort has been applied to develop new chemicals without F and O as potential CVD precursors. In this paper, we introduce a novel precursor, 2-Me 3 Si 2 CCuC 5 H 4 N 2 1 in this report, for thermal CVD of Cu thin films. The chemical structure of 1is shown in Fig. 1. From the proposed structure of 1, Cu-N is a pseudo bond and the bond strength of Cu-C is weak. There is no O in 1. We expected a compound similar to 1to be a good CVD precursor owing to the weak Cu-C bond and absence of O in the compound. We prepared 1following the method proposed by Papasergio et al. 29,30 The synthesis of 1was conducted under an atmosphere of N 2 and obtained by the chelation of 2-bistrimethylsilylmethylpyridine 2with CuIchloride in anhydrous THF/n-BuLi solution at room temperature from the procedure reported by Papasergio et al. 30 Compound 2was prepared from 2-picoline as described by Pa- pasergio et al. 31 Lime green crystals of 1were twice recrystallized from hexane with a melting point of 164-166°C literature reported 162-164°C, in Ref. 30. The efficiency of 1, which is a dimer, as a Cu precursor was expected to be higher than both aand bpre- cursors described above because one molecule of 1can provide two Cu ions. In addition, 1has a remarkable thermal stability and is sublimable in vacuum 10 -3 Torr at 160°C. 29 We used a 1 H nuclear magnetic resonance spectrometer NMR, Unity INOVA 300, Varian Inc., USAto verify the proposed structure of 1as shown in Fig. 1. N.M.R. CDCl 3 : 1 H, 0.26 s, 18 H, 6.82 m, 1 H, 7.00 m, 2 H, 7.91 m, 1 H. The 1 H NMR spectrum of 1is in agree- ment with the expected structure, based on the analysis of Papaser- gio et al. 30 z E-mail address: yed@rpi.edu Figure 1. A schematic of the chemical structure of 2-Me 3 Si 2 CCuC 5 H 4 N 2 compound 1. Electrochemical and Solid-State Letters, 8 7C85-C88 2005 1099-0062/2005/87/C85/4/$7.00 © The Electrochemical Society, Inc. C85 Downloaded 08 Aug 2010 to 128.113.122.223. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp