American Journal of Intelligent Systems 2012, 2(4): 60-65
DOI: 10.5923/j.ajis.20120204.05
Back-Propagation Algorithm Used for Tuning Parameters
of ANN to Supervise a Compressor in a Pharmachemical
Industry
D. Benazzouz
*
, M. Amrani, S. Adjerid
Solid Mechanics and Systems Laboratory (LMSS), M’Hamed Bougara University, Boumerdes, UMBB Algeria
dbenazzouz@yahoo.fr
Abstract This paper presents the retro-propagation algorithm for tuning the parameter of Artificial Neural Networks
used by pharmachemical industry. The obtained numerical test results on lubrication and air circuits shown that the proposal
improves the performance in terms of number of iterations and reliability of the models. BEKER Laboratories production line,
is a Pharmaceutical production company located at Dar El Beida (Algiers-Algeria), was kept as the main target of this study.
After careful inspection, the weakest and the strongest points of the system were identified and the most strategic equipment
within the line (the compressor) was taken as the equipment of focus. From this specific point, failure simulations are most
adequate and from this selected target, the designed system will be better positioned for failure detection during the produc-
tion process. The efficiency of this approach is its fast learning, and its accuracy of detecting failure which is of the order of
10
-3
.
Keywords Artificial Neural Networks , Industrial Diagnosis , Industrial Monitoring, Gradient back, Propagation Algo-
rith ms
1. Introduction
Nowadays, the preventive maintenance domain has ten-
dency to become an entire part in the market. The industrial
systems became increasingly complex. For that, it is neces-
sary to permanently supervise them in order to prevent any
incident, to detect an eventual faulty in the equipment which
allow a good quality of service. Emerging preventive main-
tenance domain tends to establish itself as the sole market,
mostly due to the more complex growing industrial systems.
Hence, permanent industrial supervision is becoming more
and more vital to maintain competitive production qualities.
Due to the ease of their implementation and their high re-
liability[1-3], the Artificial Neural Networks (ANNs) by
their nature are most suited for extremely nonlinear proc-
esses. Hence, they are quiet often found within the industrial
monitoring systems[5-6].
Herein, we introduce an efficient neuronal approach,
which was adapted to a pharmachemical industry from
BEKER Laboratories. The main task was to determine and
situate strong and weak points within the production line,
based on the true data generated by the sensors; which are
specific to the compressor. Notice that we want to recognize
* Corresponding author:
dbenazzouz@yahoo. fr (D. Benazzouz)
Published online at http://journal.sapub.org/ajis
Copyright © 2012 Scientific & Academic Publishing. All Rights Reserved
if there is any failure and also what kind of failure the system
has. We want to predict the system behavior while it is op-
erating. Once done, this will make the automation of the
diagnosis process doable[4]. The approach is based on the
gradient back-propagation multilayer network because of it
contains one or more hidden layers that can treat strongly
nonlinear industrial systems, which we cannot treat with
mathematical approach. Moreover, it is used for its fast
learning and for its ability of generalization and classifica-
tion.
2. Description of Beker Workshops
Laboratory
BEKER Laboratories is a pharmaceutical drugs company,
established in Algiers Algeria since 2005. The main com-
position structure of this company is as follows:
Production Line Unit
Quality Assurance Laboratory
Research and Development Laboratory
Workshop Unit.
Our study was based on the production line structure as
shown in Fig.1, as it had all the required elements that apply
to the objective of this paper. Within this production line the
air compressor constitutes the central unit that feeds all the
other parts; therefore our focus was mainly oriented in the
observation of this unit represented in Fig.1.