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Materials Science & Engineering A
journal homepage: www.elsevier.com/locate/msea
Characterizing the elastic and plastic properties of the multilayered Al/Brass
composite produced by ARB using DIC
D. Rahmatabadi
a
, A. Shahmirzaloo
a
, M. Farahani
a,*
, M. Tayyebi
b
, R. Hashemi
a
a
School of Mechanical Engineering, College of Engineering, University of Tehran, Tehran, Iran
b
Department of Materials Engineering, Sahand University of Technology, Tabriz, Iran
ARTICLE INFO
Keywords:
ARB
DIC
Al/Brass composite
Elastic modulus
Anisotropy coefficient
ABSTRACT
In the present study, for the first time, Young's modulus, anisotropy coefficient in the rolling direction and other
elastic and plastic parameters of multi-layered Al/Brass composite produced by ARB process were assessed by
DIC method. DIC as a non-contact accurate and powerful method for measuring deformation and strain field of
material can calculate various material parameters such as anisotropy and Young's modulus. Anisotropy and
Young's modulus are the basic parameters in the design of structures and manufacturing analysis, especially
forming processes, in the calculation of spring back. Multi-layered Al/Brass composite has been fabricated using
the ARB process. Moreover, the microstructure and mechanical properties have been determined by optical
microscopy (OM), micro-hardness measurements and tensile tests equipped by 2D DIC system. Results have
shown that the proper bonding between the Al/Brass interfaces was made in the primary sandwich and became
stronger by increasing the imposing strain. Also, after the primary sandwich, plastic instability was observed in
the brass layer. In addition, the structure for the primary sandwich was transformed from lamellar to wavy for
the final pass. The tensile strength and microhardness of both layers have increased severely and continuously
but after initial sandwich the rising trend has decreased. Results of DIC showed that by increasing the number of
ARB passes, the young modulus increased, but the trend of anisotropy coefficient variation was exactly the same
for all three ARB passes. As a result, after a rising and the sinusoidal oscillation, the anisotropy coefficient
gradually decreased. Theoretical models were also used in order to estimate the elastic modulus of Al/Brass
composite. The outcome results have shown that there is no good agreement between theoretical relations and
experimental data for calculation the elastic modulus, because the theory relations are based on the volume of
composite materials and it is not suitable for materials with a layered structure.
1. Introduction
In recent years, the using of lightweight materials and metal matrix
composites (MMC) have increased for reducing the weight of the
structure and increasing the efficiency of the system in various in-
dustries [1,2]. Of course, the use of light materials and MMC such as
aluminum, magnesium and titanium alloys and their composites, in
addition to having low density proportional to the place used, requires
other properties such as strength, corrosion resistance, abrasion and
formability [3,4]. Accumulative roll bonding (ARB) process is one of
the new methods that can improve their various properties of light al-
loys and composites such as strength and hardness up to several times
the raw materials [5–8]. ARB processes are a subset of severe plastic
deformation (SPD) processes that have assimilated the attention of
many researchers over the past two decades. One of the factors that
makes ARB process preferable from other forms of SPD methods such as
equal channel angular pressing (ECAP) [9,10], pure shear extrusion
(PSE) [11], accumulative back extrusion (ABE) [12], friction stir pro-
cessing (FSP) [13] and high pressure torsion (HPT) [9] are its unique
features and benefits [6,8,14–16]. These benefits include continuous
production, lack of mold and expensive equipment, simplicity and in-
dustrialization [6,8,14,15,17]. During these years, many materials and
composites have been produced using this method [5,7,18–21]. The
produced materials have excellent mechanical and microstructural
properties that can be used in various industries. These properties can
be multiplier increase in strength, microhardness, fracture toughness,
and desirable formability with ultrafine grained and nanostructures
[5–7,18,22–24]. So, the ARB process is an exceptional process for the
production of ultrafine-grained and nanostructured materials such as
alloys, MMCs and MMCs reinforced by ceramic particles with excellent
https://doi.org/10.1016/j.msea.2019.03.002
Received 23 November 2018; Received in revised form 27 February 2019; Accepted 1 March 2019
*
Corresponding author.
E-mail address: mrfarahani@ut.ac.ir (M. Farahani).
Materials Science & Engineering A 753 (2019) 70–78
Available online 06 March 2019
0921-5093/ © 2019 Elsevier B.V. All rights reserved.
T
i An update to this article is included at the end