818
ISSN 1070-4272, Russian Journal of Applied Chemistry, 2017, Vol. 90, No. 5, pp. 818−825. © Pleiades Publishing, Ltd., 2017.
VARIOUS TECHNOLOGICAL
PROCESSES
Effect of Synthesis Parameters on the Crystallinity
of EU-1 Zeolite for the m-Xylene
Isomerization Reaction
1
Zahra Vosoughi Rahbari
a
*, Mehrji Khosravan
a
, and Ali Nemati Kharat
b
a
Department of Chemistry, Faculty of Science, Shahid Bahonar University of Kerman, Kerman, Iran
*e-mail: vosoughi.z@sci.uk.ac.ir
b
Department of Chemistry, Faculty of Science, University of Tehran, Tehran, Iran
Received April 24, 2017
Abstract—The EU-1 zeolite with Si/Al = 25 was synthesized by hexamethonium bromide as a template. The ef-
fects of crystallization time, synthesis temperature, and the pH of the synthesis gel on the structure and crystallinity
of EU-1 zeolite were investigated. The synthesized EU-1 zeolite was characterized by X-ray powder diffraction,
BET, Fourier transforms infrared spectroscopy, scanning electron microscope, and inductively coupled plasma.
The most effective conditions for synthesis of EU-1 were identified as follow: synthesis time 72 h, temperature
200°C, pH of gel
–
~ 13, and aging time of 12 h. The catalytic performance of this catalyst was investigated for
meta-xylene isomerization reaction in a fixed bed reactor under the following conditions: pressure of 10 bars,
the temperature of 380°C, feed space velocity of 3.35 h
–1
and 4 g of the EU-1 catalyst. In comparison to other
reported catalysts our synthetic EU-1 showed good m-xylene conversion and high PX/OX ratio.
DOI: 10.1134/S107042721705024X
1
The text was submitted by the authors in English.
INTRODUCTION
Mixed xylenes are a mixture of ethylbenzene and
three xylene isomers. Xylene and ethylbenzene (EB)
are C
8
H
10
aromatic isomers [1]. Xylenes contain three
isomers: ortho, meta, and para. They have many
applications in the industry as solvents or intermediates
for many derivatives. Mixed xylenes and ethylbenzene
are commercially available from pyrolysis of gasoline,
catalytic reformate, toluene disproportionation product
and coke over light oil [2]. Isomerization of xylenes has
been widely used in petroleum refining industries for
production of important petrochemicals [3]. Particularly
para-xylene which may be derived from a mixture of C
8
aromatic isomers is a valuable chemical feedstock and
has the largest commercial market [4]. Para-xylene is the
main feedstock for production of pure terephthalic acid
(PTA), which is used in synthesis of polyesters, resins,
and films. Since there is a great demand for PTA; it is
desired to convert other xylene isomers, ortho and meta,
to para form [5]. The xylenes distributions in aromatic
cuts are as follows: 25% of para-isomer, 50% of meta
isomer, and 25% of ortho isomer [6].
Zeolites are porous crystalline framework materials
containing molecular pores. Conventional zeolite can
be negatively charged by substituting some of Si atoms
present in the framework with Al and some Si atoms
present in the pore structure with a cations such as Na
or alkaline metals. These changes in structure lead to
important features and ion exchange properties [7]. In
recent years, there has certainly been a noticeable increase
in interest in research on zeolite membranes due to their
well-defined microporous structure, good structural and
their thermal stability [8, 9].
Numerous catalysts have been proposed for use
in xylene isomerization processes such as: ZSM-5,
mordenite and so on [1, 10, 11]. ZSM-5 is preferred when
performing ethylbenzene dealkylation. Mordenite-based
catalyst, undergo a number of secondary acidic reactions
such as: disproportionation, transalkylation, dealkylation,
and cracking [12].