International Journal of Heat and Mass Transfer 151 (2020) 119413
Contents lists available at ScienceDirect
International Journal of Heat and Mass Transfer
journal homepage: www.elsevier.com/locate/hmt
Thermal modeling with diffusion for dropwise condensation of humid
air
Brian Frymyer, Nasser Vahedi, Sudhakar Neti, Alparslan Oztekin
∗
P.C. Rossin College of Engineering and Applied Science, Lehigh University, Bethlehem, PA 18015, United States
a r t i c l e i n f o
Article history:
Received 7 July 2019
Revised 17 January 2020
Accepted 22 January 2020
1. Introduction
Condensation is one of the most critical process in several in-
dustries such as power generation, thermal management, water
desalination and environmental control [1]. Typically, the vapor
condenses on a surface due to the reduction in the energy barrier
for nucleation. In conventional film condensation, the condensed
vapor usually forms a thin liquid film on the surface resulting in
film heat transfer. The thin film creates a large thermal resistance
during steady-state heat transfer. Sustained dropwise condensation
is an alternative to film condensation which maintains individual
droplets on the surface. The rate of heat transfer can be increased
by a factor of 5 to 7 times if dropwise condensation can be sus-
tained [1,2]. The increased heat transfer associated with dropwise
condensation is accomplished by maintaining individual droplets
on the surface which are smaller in height than the film resulting
in a lower thermal resistance of the system. Dropwise condensa-
tion can reduce the required approach temperatures or reduce the
size of the heat exchanger, or recover more evaporative losses such
as the associated loss of wet cooling water drift.
One of the first to present details about dropwise condensa-
tion was for Schmidt, et al. [3] as early as the 1930s. Dropwise
condensation heat transfer is of significant scientific importance
because of the potentially larger heat transfer it offers when com-
pared to what is possible with film-wise heat transfer. Recently
dropwise condensation has had increased scientific interest due
to the potential for water conservation particularly with respect
to cooling tower drift, water purification, improved condenser
performance, and desalinization [4–6]. The Namib Desert beetle
harvests moisture from the air for survival by utilizing a combi-
nation of hydrophilic and hydrophobic surfaces [7,8]. The potential
∗
Corresponding author.
E-mail address: alo2@lehigh.edu (A. Oztekin).
for creating a bio-mimic device based on the Namib Desert beetle
has reinforced the view that water harvesting from humid air is a
feasible solution.
Models for heat transfer have been developed since the mid-
1960
′
s using scaling to apply the heat transfer of an individual
droplet where the scaling predicts the surface density of the
droplets [9]. The scaling approximations assume a constant distri-
bution of droplet size on the surface and based on the expected
droplet size distribution and quantity of droplets. Several scaling
approximations have been developed [10–15]. The scaling models
attempt to predict the heat transfer rate based on expected surface
coverage. These models are approximations of the heat transfer
phenomenon and do not directly take into account the common
occurrence of droplets rolling off the surface and creating a free
area for new droplets to nucleate. The current models include
sweeping rates [10] which are not an accurate representation of
highly hydrophobic surfaces which result in almost continuous
flow. These models do not directly take into account the nucle-
ation rate of the surface, but use it to estimate the droplet density
on the surface [10]. The removal of droplets from the surfaces has
a significant impact on the heat transfer rate. Scaling models and
the existing thermal models for heat transfer associated with an
individual droplet do not include an equivalent thermal resistance
due to diffusion. The lack of details provided in the scaling model
requires performing experimental analysis to establish actual mass
collection and drainage ratio. The only existing model comparable
to the model presented here is a finite element type analysis that
evaluated a couple of adjacent drops [16] and a model developed
for moderately hydrophobic surfaces [17]. A more comprehensive
model is required to allow optimization prior to experimentation
such that the experiment confirms the expected optimization for
the system [18].
A model for heat transfer of the individual droplet was devel-
oped by Kim and Kim [10]. The model includes a thermal resis-
tance associated with the liquid of the droplet, the capillary effect,
https://doi.org/10.1016/j.ijheatmasstransfer.2020.119413
0017-9310/© 2020 Elsevier Ltd. All rights reserved.