International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 324
Review Paper on Partial Replacement of Cement by Kaolinitic Clays or
Calcined Clay
Vrushank Joshi
1
, Rajul.K.Gajjar
2
, Poonam.I.Modi
3
1
Post Graduate Student, Applied Mechanics Department, L.D College of Engineering, Ahmedabad, India
2
Principal, L.D College of Engineering, Ahmedabad, India
3
Assistant Professor, Applied Mechanics Department, L.D College of Engineering, Ahmedabad, India
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Abstract – Cement is the major constituent being used in
construction industry due to its high strength, easy
availability, durability etc but apart from it, it also have some
negative impact on environment as it is one of the major
greenhouse gas emitter, So it is very necessary to reduce the
cement by using supplementary cementitious materials such
as Flyash, Silica Fume, Kaolin Clays etc without sacrificing
strength & durability. Flyash, Silica Fume etc are having its
availability in finite quantity and may be inadequate for future
needs, Clay being plenty in quantity proves best option for
Supplementary cementitious material. Therefore this paper
presents the review of some research paper which uses
Kaolinitic or Calcined clays for partially replacing cement.
Research in this field & positive results in their research work
are important to study further in sustainable construction
activities and need to implement for sustainable construction.
Key Words: Kaolinitic Clays, Calcined Clay, sustainable
construction, Supplementary Cementitious material,
pozzolona’s.
1. INTRODUCTION
Ordinary Portland Cement (OPC) is used as a key constituent
in the construction sector. During the production of OPC,
large amount of carbon dioxide is emitted making OPC a
major environmental pollutant. The production of OPC
contributed approximately 5-7% of greenhouse gas [1]. To
overcome this problem, the best way is to reduce the cement
use by partially replacing it with supplementary
cementitious material or pozzolanic material, Pozzolanic
materials are siliceous and aluminous materials, which in
themselves possess little or no cementitious value, but will,
in finely divided form and in the presence of moisture,
chemically react with calcium hydroxide liberated on
hydration, at ordinary temperature, to form compounds,
possessing cementitious properties.
Various materials such as Flyash, Ground Granulated Blast
furnace Slag (GGBS), silica fume etc are well established
pozzolanic materials, the use of fly ash as a pozzolana is well
established in a number of countries abroad, but it has come
in vogue in India only recently. Besides these, there are a
large number of pozzolanic clay deposits of stained and
impure kaolin’s, ferruginous or ocherous earths, altered
laterites and bauxites, certain shales, etc, available in
different parts of the country, which yield highly reactive
pozzolanic materials & Hence due to its large quantity , Clays
becomes best option to satisfy future need for
supplementary cementitious material.
2. LITERATURE REVIEWS
M.Antoni, J.Rossen,et al,
[2]
stated that cement can be
replaced up to 45% using Metakaolin & Limestone, By using
metakaolin only, Cement is replaced by utmost 30% while
using metakaolin and limestone 45% of the Cement is
substituted. Experimental investigation was carried out by
replacing cement 15%, 30%, 45% & 60% using metakaolin &
Limestone, Six Prisms of size 40mm*40mm were casted for
compressive strength evaluation at 1,7,28 & 90days, while for
Flexural Strength evaluation three prisms were casted of size
120mm*40mm*40mm. Apart from it Thermo gravimetric
analysis was carried out to study evolution of Calcium
hydroxide , porosity is being evaluated using Mercury
Intrusion Porosimetry (MIP) & XRD test was performed to
have idea of texture , ettringite formation etc.
Thermodynamic modeling was carried out using Gibbs free
energy minimization programme to evaluate formation of
C-A-S-H gel.
After observing the results of experimental study, the
authors inferred that maximum replacement achieved is 45%
without sacrificing the strength as 60% replacement of
cement results in decrease in compressive strength by 7%.
From Thermo gravimetric analysis it is inferred that
limestone acts as filler material only as sample containing
limestone and Cement as binary blend does not show
decrease in calcium hydroxide, while metakaolin acts as
pozzolona as sample having metakaolin & cement as binary
blend shows decreased quantity of calcium hydroxide, XRD
data show the development of the main crystalline alumina
containing hydrate phases for all the blends. From MIP study
it show’s increase in porosity but pore radius decreases,
Although there is a general trend of decreasing strength with
increasing porosity, the correlation for this small number of
points is not strong and up to 45% level of blending there is
almost no decrease in strength despite a significant increase
in porosity, After Studying all the major parameters authors
concluded that cement can be replaced by metakaolin up to
30% and can be replaced 45% using metakaolin & Limestone.
Alejandra Tironi, Alberto Scian, et al
[3]
conducted study to
explore the interaction between the filler effect and